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NHTSA ID Number: 10118302

Manufacturer Communication Number: A191664 2039777-

TSB/Document Date: 2017-10-04


Summary

Coolant warning light on, coolant level close to or below minimum. The customer had to top off the coolant several times. Air gets into the cooling system during production or when refilled during previous repairs. As this air escapes, the coolant level in the coolant expansion tank can drop below the minimum. A drop of the coolant level because of air in the system is possible even after the vehicle has exceeded 15,000 miles. Because of the remaining air, the coolant level can drop a few times.


Technical Service Bulletin
19 Coolant warning light on, coolant level close to or below minimum
19 16 64 2039777/3 January 12, 2016. Supersedes Technical Service Bulletin Group 19 number 15-56 dated
February 26, 2015 for reasons listed below.
Model(s)

Year

VIN Range

Vehicle-Specific Equipment

A3

2015 - 2016

All

Not Applicable

Condition
REVISION HISTORY
Revision

Date

Purpose

3

-

Revised header data (Added model year)
Revised Warranty (Completely revised)

2

2/26/2015

Revised Condition (Added statement)
Revised Technical Background (Completely revised)

1

2/13/2015

Initial publication

• The coolant temperature warning light is on.
• The coolant level in the coolant expansion tank is close to or below minimum.
• The customer had to top off the coolant several times.

Technical Background
Air gets into the cooling system during production or when refilled during previous repairs. As this air escapes, the
coolant level in the coolant expansion tank can drop below the minimum. A drop of the coolant level because of air
in the system is possible even after the vehicle has exceeded 15,000 miles. Because of the remaining air, the
coolant level can drop a few times.

Production Solution
Not applicable.

© 2016 AudieBay logo of America, Inc.

Page 1 of 3

All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
AudieBay logo of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.

Technical Service Bulletin
Service
1. Double-check the cooling system to ensure that there are
no leaks causing the condition. Use the instructions in the
Elsa repair manual:
• If no leak is found, top off the coolant level to the mark
(Figure 1). No repair is necessary. Explain the
Technical Background to the customer.
• If a leak is found, repair the cooling system according to
the repair manual.

Figure 1. Coolant fill level.
Tip: When a hot coolant expansion tank is opened, rising or bubbling coolant can be normal on engines
with intelligent thermal management (ITM) cooling systems, as ITM works at coolant temperatures over 100°C
(212°F). On cooling systems with ITM, CO2-leakage testers (such as Leitenberger LT200 ) will not detect a
leak because the test fluid always discolors in these systems.
2. After repairing the cooling system, perform the top-off and bleeding of the coolant system according to the
instructions in the Elsa repair manual and on the diagnostic tester.

© 2016 AudieBay logo of America, Inc.

Page 2 of 3

All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
AudieBay logo of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.

Technical Service Bulletin
Warranty
Claim Type:

1EB

Service Number:

DADP

Damage Code:

0010

Labor Operations:

Cooling system check and top off

0132 0000

Actual time
(Max 20 TU)

Diagnostic Time:

GFF

No allowance

0 TU

Road test prior to service procedure

No allowance

0 TU

Road test after service procedure

No allowance

0 TU

Technical diagnosis at dealer’s discretion
(Refer to Section 2.2.1.2 and AudieBay logo Warranty Online for DADP allowance details)
Claim Comment:

As per TSB # 2039777/3

All warranty claims submitted for payment must be in accordance with the AudieBay logo Warranty Policies and Procedures
Manual. Claims are subject to review or audit by AudieBay logo Warranty.

Additional Information
The following repair procedures may be necessary to complete this procedure:
• Repair manual > Engine > Engine Mechanical, Fuel System and Ignition > 19 Cooling System > Cooling
System/Coolant > Cooling System, Checking for Leaks
• Repair manual > Engine > Engine Mechanical, Fuel System and Ignition > 19 Cooling System > Cooling
System/Coolant > Cooling System, Draining and Filling
All parts and service references provided in this TSB (2039777) are subject to change and/or removal. Always
check with your Parts Department and service manuals for the latest information.

© 2016 AudieBay logo of America, Inc.

Page 3 of 3

All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
AudieBay logo of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.

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TSB/Document ID: A191664 2039777-

Replacement Service Bulletin Number:

MFR Communication Date: 2016-01-12

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ENGINE AND ENGINE COOLING

MFR Component System:

MFR Component Subsystem:


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