NHTSA ID Number: 10117628
Manufacturer Communication Number: 167-B1403-12
TSB/Document Date: 2017-09-14
Summary
SB-14-016 In the event that one of the subject vehicles is driven while the ABS warning lamp is illuminated, operation of the torque converter clutch will be suspended. Driving the vehicle with an ABS warning lamp illuminated can lead to overheating of the transmission fluid due to the torque converter clutch not functioning. A jumper harness has been made available that will allow operation of the torque converter clutch in the event that the vehicle is driven while the ABS warning lamp is illuminated.
Group:
Bulletin No.:
Issue Date:
TECHNICAL
33-Transmission
SB-14-016
09-08-2014
SERVICE BULLETIN
2011MY-14MY ALLISON TORQUE CONVERTER LOCKUP MODIFICATION
OVERVIEW
In the event that one of the subject vehicles is driven while the ABS warning lamp is illuminated, operation of the
torque converter clutch will be suspended. Driving the vehicle with an ABS warning lamp illuminated can lead to
overheating of the transmission fluid due to the torque converter clutch not functioning. A jumper harness has been
made available that will allow operation of the torque converter clutch in the event that the vehicle is driven while
the ABS warning lamp is illuminated.
NOTE: This procedure is provided as technical information and is not an authorization for a warranty repair.
SUBJECT VEHICLES
2011MY – 2014MY Hino Conventional NE8J, NJ8J, and NV8J vehicles equipped with an Allison transmission.
BEFORE YOU BEGIN:
- Read and understand all instructions and procedures before you begin the work.
- Read and follow all WARNINGS and NOTICES set forth in this publication. These alerts help to avoid damage
to components, serious personal injury, or both.
- Park the vehicle on a flat, level and solid surface.
- Place the gear shift lever in "Neutral" or "Park".
- Apply the parking brake firmly and confirm parking brake activation.
- Turn off the engine and remove the key from the ignition switch.
- Always wear safety glasses or goggles to protect your eyes.
Place wheel chocks in front of and behind all the wheels to prevent the vehicle from moving.
NOTE: Because of the similarity in the procedures with respect to 2005MY-2007MY, 2008MY-2010MY and
2011MY-2014MY make certain that you are using the procedure applicable to the model year of the vehicle
you are working on. The procedures differ from one model year group to another model year group.
PARTS
PART NUMBER
S859202840
82989E0080
Page 1 of 15
DESCRIPTION
Relay
2008MY - 2014MY Harness
QUANTITY
2
1
Vendor Ref.: HMM-140709-J3
Group:
Bulletin No.:
Issue Date:
TECHNICAL
33-Transmission
SB-14-016
09-08-2014
SERVICE BULLETIN
VEHICLE PREPARATION:
1. Park the vehicle on level ground.
2. Confirm the engine is stopped, the
ignition switch in the off (LOCK) position
and the key is removed.
3. Apply the parking brake.
Page 2 of 15
Vendor Ref.: HMM-140709-J3
Group:
Bulletin No.:
Issue Date:
TECHNICAL
33-Transmission
SB-14-016
09-08-2014
SERVICE BULLETIN
4. Chock the front wheels.
REPAIR PROCEDURE
1. Remove the battery cover. Remove
the nut from the front negative battery
terminal. Remove the chassis ground
cable from the front battery. Tape the
end of the battery cable to prevent
contact with the battery terminal.
NOTICE: Do not discard the battery
terminal nut. It will be reused during the
assembly procedure.
2. Remove the fuse panel cover on
the passenger side of the
instrument panel.
Page 3 of 15
Vendor Ref.: HMM-140709-J3
Group:
Bulletin No.:
Issue Date:
TECHNICAL
33-Transmission
SB-14-016
09-08-2014
SERVICE BULLETIN
3. Remove the 2 bolts from the
trim panel above the fuse panel.
Remove the trim panel.
4. Unclip and remove the speaker
grille.
5. Remove the 1 bolt
and 1 clip at the bottom
of the right finish panel.
Remove the one clip at
the top of the right finish
panel. Remove the right
finish panel from the
instrument panel.
Page 4 of 15
Vendor Ref.: HMM-140709-J3
Group:
Bulletin No.:
Issue Date:
TECHNICAL
33-Transmission
SB-14-016
09-08-2014
SERVICE BULLETIN
6. Remove the 3 bolts from the
fuse panel. Roll the fuse panel
forward to access the back side of
the fuse panel.
7. Release the 9 locking tabs on the
back fuse panel cover. Remove the
cover.
8. Clip the new wire
harness relay block
(82989E0080) onto the top
of the fuse panel. Install
the two relays
(S859202840) into the
relay block.
Page 5 of 15
Vendor Ref.: HMM-140709-J3
Group:
Bulletin No.:
Issue Date:
TECHNICAL
33-Transmission
SB-14-016
09-08-2014
SERVICE BULLETIN
9. Remove and discard the wire
ties that secure the wire harness to
the fuse panel. Remove and discard
the electrical tape that binds the
harness together.
10. Locate the ABS EXH
CUT Relay. This relay is on
the left hand side, fourth
relay down in the fuse
panel. Locate the ABS
EXH CUT wire leads on
the back side of the fuse
panel. Locate the
White/Red wire
connected to terminal
S0E. Without cutting the
wire, strip back one inch
(25mm) of the insulation
from the White/Red wire.
Page 6 of 15
Vendor Ref.: HMM-140709-J3
Group:
Bulletin No.:
Issue Date:
TECHNICAL
33-Transmission
SB-14-016
09-08-2014
SERVICE BULLETIN
11. Find the White/Red wire
coming from the relay block on the
new harness. This wire will be tied
into the White/Red wire that was
stripped during the previous step.
Cut the new White/Red wire to an
appropriate length. Strip back one
inch (25mm) of insulation from the
end of the new wire. Solder the 2
wires together. Wrap the exposed
section of wire with electrical tape.
12. Locate the 10 amp
ATM fuse on the fuse
panel. Locate the
White/Blue wire coming
out of the back of the
ATM fuse. Without
cutting the wire, strip
one inch (25mm) of
insulation back from the
White/Blue wire.
Page 7 of 15
Vendor Ref.: HMM-140709-J3
Group:
Bulletin No.:
Issue Date:
TECHNICAL
33-Transmission
SB-14-016
09-08-2014
SERVICE BULLETIN
13. Find the White/Blue wire
coming from the relay on the
new jumper harness. This wire
will be tied into the White/Blue
wire that was stripped during
the previous step. Cut the wire
to an appropriate length. Strip
back one inch (25mm) of
insulation from the end of the
new White/Blue wire. Solder
the 2 wires together. Wrap the
exposed section of wire with
electrical tape.
14. Install wire ties to secure the
wire harness to the fuse panel.
Wrap the end of the harness with
electrical tape to bind the wires
together.
15. Reinstall the fuse panel cover.
Route the insulated wires from the
relay block on the new harness
through the open end of the fuse
panel cover.
Page 8 of 15
Vendor Ref.: HMM-140709-J3
Group:
Bulletin No.:
Issue Date:
TECHNICAL
33-Transmission
SB-14-016
09-08-2014
SERVICE BULLETIN
16. Route the 2 insulated wires
behind the ECU rack so that they
hang down towards the bulkhead
junction box.
17. Install the 3 bolts that secure
the fuse panel to the instrument
panel bracket. Tighten the fuse
panel bolts to the specified torque.
Specified Torque: 2.2 lb-ft (3 Nm)
18. Remove the top left bolt in the
ECU rack. Install the insulated
ground wire coming from the relay
block on the new harness using the
bolt that was removed. Tighten the
bolt the specified torque.
Specified Torque: 3.6 lb-ft (5 Nm)
Page 9 of 15
Vendor Ref.: HMM-140709-J3
Group:
Bulletin No.:
Issue Date:
TECHNICAL
33-Transmission
SB-14-016
09-08-2014
SERVICE BULLETIN
19. Remove the 4 bolts that retain
the VCS/ECU bracket to the ECU
rack. Slide the VCS/ECU slightly
forward.
20. Release the 6 locking tabs and
remove the inside cover from the
bulkhead junction box.
NOTICE: Care should be taken not
to break the locking tabs during
removal.
Page 10 of 15
Vendor Ref.: HMM-140709-J3
Group:
Bulletin No.:
Issue Date:
TECHNICAL
33-Transmission
SB-14-016
09-08-2014
SERVICE BULLETIN
21. Locate the yellow wire
that connects to terminal DK
in the junction box Main
W/H to Frame W/H
connector. Cut the wire 2
inches (50mm) from the
connector. Strip back one
inch (25mm) of insulation
from the end of the Yellow
wire that attaches to the
connector.
22. Find the insulated Yellow
wire coming from the relay
block on the new harness.
This wire will be tied into the
Yellow wire that was stripped
during the previous step. Strip
back one inch (25mm) of
insulation from the end of the
insulated yellow wire. Solder
the 2 wires together. Wrap
the exposed section of wire
with electrical tape.
Page 11 of 15
Vendor Ref.: HMM-140709-J3
Group:
Bulletin No.:
Issue Date:
TECHNICAL
33-Transmission
SB-14-016
09-08-2014
SERVICE BULLETIN
23. The yellow cab side wire
will no longer be used. Fold the
end of the wire over, tape the
wire to protect the exposed
end, and tie the wire back into
the harness.
24. Route the insulated yellow wire
so that it exits the top of the
junction box alongside the other
harnesses. The excess length of the
insulated yellow wire can be coiled
within the junction box. Reinstall
the inside junction box cover.
25. Install the 4 bolts that retain
the VCS/ECU bracket to the ECU
rack. Tighten to the specified
torque.
Specified Torque: 3.6 lb-ft (5 Nm)
Page 12 of 15
Vendor Ref.: HMM-140709-J3
Group:
Bulletin No.:
Issue Date:
TECHNICAL
33-Transmission
SB-14-016
09-08-2014
SERVICE BULLETIN
26. Install the right finish
panel to the instrument
panel. Install the 1 bolt and
1 clip at the bottom of the
right finish panel. Tighten
the bolt to the specified
torque. Install the one clip
at the top of the right finish
panel.
Specified Torque: 2.2 lb-ft
(3 Nm)
27. Install the speaker grille.
28. Install the upper trim panel to
the instrument panel. Install the 2
bolts into the trim panel above the
fuse panel. Tighten the bolts to the
specified torque.
Specified Torque: 2.2 lb-ft (3 Nm)
Page 13 of 15
Vendor Ref.: HMM-140709-J3
Group:
Bulletin No.:
Issue Date:
TECHNICAL
33-Transmission
SB-14-016
09-08-2014
SERVICE BULLETIN
29. Install the fuse panel cover on
the passenger side of the
instrument panel.
30. Position the ground cable onto
the negative battery terminal.
Install the negative battery
terminal nut. Tighten the nut to the
specified torque. Install the battery
cover. Proceed to the final
inspection procedure, below.
Specified Torque: 8.1 lb-ft (11.0
Nm)
FINAL INSPECTION PROCEDURE:
1. To complete this technical service bulletin, review the bulletin and confirm the following:
All wires have been soldered and covered with electrical tape as outlined within this
procedure
All nuts and bolts have been tightened to their specified torque
All trim panels and covers that were removed are securely installed
Page 14 of 15
Vendor Ref.: HMM-140709-J3
Group:
Bulletin No.:
Issue Date:
TECHNICAL
33-Transmission
SB-14-016
09-08-2014
SERVICE BULLETIN
NOTE: This procedure is provided as technical information and is not an authorization for a warranty repair.
CLAIM APPLICATION:
* Reimbursable in accordance within the terms and policies of the Hino Truck limited warranties.
a) Labor charge: 1.2 hours
b) Warranty code: 26000
c) Trouble code: 99
d) Operation code: 23850AOT
e) Part Number: 82989E0080
Page 15 of 15
Vendor Ref.: HMM-140709-J3
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TSB/Document ID: 167-B1403-12
Replacement Service Bulletin Number:
MFR Communication Date: 2014-09-08
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRICAL SYSTEM
MFR Component System:
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