NHTSA ID Number: 10117510
Manufacturer Communication Number: 122-D9G9Q-09
TSB/Document Date: 2017-09-14
Summary
Information: Leaks have occurred at the filter flange of the fuel pump over the service life of vehicles manufactured during certain periods on some Volkswagen
Group brands. Similar components are installed in Cayenne vehicles from model years 2003 - 2006. However, Porsche is not aware of any problem concerning leaks at the filter flange of the fuel pump on these vehicles. To find out more about the long-term behavior of the filter flange of the fuel pump, part testing must be carried out on specific Cayenne vehicles from model years 2003 - 2006 as a preventative measure.
Service
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WH14
2
WH14 - Replacing Filter Flange of Fuel Pump (Workshop Campaign)
Revision:
August 2, 2017
This revision amends WH14 as follows:
The following section has been removed:
This campaign includes steps where control unit(s) in the vehicle will be programmed. The vehicle
voltage must be maintained between 13.5 volts and 14.5 volts during this programming. Failure to
maintain this voltage could result in damaged control unit(s). Damage caused by inadequate voltage
during programming is not a warrantable defect. The technician must verify the actual vehicle voltage
before starting the campaign and also document the actual voltage on the repair order. Please refer to
Equipment Information EQ1401 for a list of suitable battery chargers/power supplies which should be
used to maintain vehicle voltage.
Model Year:
As of 2003 up to 2006
Model Line:
Cayenne (9PA)
Subject:
Filter flange of fuel pump
Information:
Leaks have occurred at the filter flange of the fuel pump over the service life of vehicles manufactured during certain periods on some Volkswagen
Group brands.
Similar components are installed in Cayenne vehicles from model years 2003 - 2006. However, Porsche
is not aware of any problem concerning leaks at the filter flange of the fuel pump on these vehicles.
To find out more about the long-term behavior of the filter flange of the fuel pump, part testing must be
carried out on specific Cayenne vehicles from model years 2003 – 2006 as a preventative measure.
Remedial
Action:
Replace filter flange of the fuel pump.
Affected
Vehicles:
Only the vehicles assigned to the campaign. Please check PIWIS vehicle information to determine if VIN
affected.
2017© Porsche Cars North America, Inc.
AfterSales
Jul 20, 2017
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Installation
position:
Installation position of filter flange of fuel pump (left)
Replacing filter flange of fuel pump
Parts Info:
Tools:
Jul 20, 2017
Page 2 of 4
Part No.
Designation
– Use
Qty.
955 620 421 00
Flange with fuel filter
1 ea.
955 620 911 01
Angled pipe
– Flange with fuel filter
1 ea.
955 201 133 01
Sealing ring
– Flange with fuel filter
2 ea.
N 910 260 03
Screw
– Retaining bracket for rear belt lock
7 ea.
•
•
T10202 - Wrench
Torque wrench, 6 - 50 Nm (4.5 - 37 ftlb.), e.g. V.A.G 1331 - Torque wrench, 6-50 Nm (4.5-37
ftlb.)
AfterSales
2017© Porsche
Cars North America, Inc.
Service
Technical Information
•
•
Work Procedure: 1
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Torque wrench, 40 - 200 Nm (30 - 148 ftlb.), e.g. V.A.G 1332 - Torque wrench, 40-200 Nm
(30-148 ftlb.)
Shop light
Replace filter flange of the fuel pump. For instructions, see Workshop Manual '206019 Removing
and installing fuel filter'.
Information
Returning filter flange of the fuel pump.
The removed filter flange must be returned to the address specified below in order to carry out an
extensive analysis of its long-term behavior.
For diagnosing the filter flange, please check and
document the following points:
1
Remove fuel residues from the removed filter flange
and clean it.
2
After removing and emptying the filter flange, fit
protection caps on the openings. Use the protection
caps from the new filter flange for this.
3
Check the top of the filter flange for cracks
Examining filter flange of fuel pump -arrows- or
distinct yellow discoloration using a commercially
available magnifying glass and a shop light.
4
Attach digital photos showing the condition of the
filter flange.
5
Document the condition of the filter flange in writing in
PQIS.
6
Package fuel filter in accordance with IATA, UN 3363 “Dangerous goods in apparatus” and packing
instruction PI 962. Check the following while doing this:
Examining filter flange of fuel pump
As much fuel as possible must be drained from the fuel system components and all openings must
be sealed securely. The components must be packaged:
(a) in sufficiently absorbent material in order to absorb the maximum amount of fluid that may still
remain after draining the fuel. If the outer packaging is not leak-tight, a liquid retainer in the form of a
leak-resistant lining, a plastic bag or equally effective retaining material must be used in the event of
a leak.
(b) in strong outer packaging.
2017© Porsche Cars North America, Inc.
AfterSales
Jul 20, 2017
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Send the filter flange to the following address:
Porsche Logistics Services
4091 Southmeadow Pky, Suite 100
Atlanta, GA 30349
ATTN: WH14 Parts Return
8
Enter the campaign in the Warranty and Maintenance booklet.
Warranty processing
Scope 1:
Working time:
Labor time: 138 TU
Replacing filter flange of fuel pump
Parts required:
955 620 421 00
Flange with fuel filter
1 ea.
955 620 911 01
Angled pipe
1 ea.
955 201 133 01
Sealing ring
2 ea.
N 910 260 03
Screw
7 ea.
WH140000001*
Administration fee*
1*
* Expenses and postage of up to USD $11.00 will also be paid for each vehicle. For warranty
invoicing for Part No. WH140000001, enter the designation "administration fee" as a sublet part
costing max. USD $11.00.
Damage Code WH14 066 000 2
Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training
courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche
special
tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the
safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and
safely. If a particular condition is described, do not assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See your authorized Porsche
Dealer for the latest information
about whether a particular technical bulletin applies to your vehicle. Part numbers listed in these bulletins are for reference only. Always check with your authorized Porsche dealer to verify the current and
correct part numbers. The work procedures updated electronically in the Porsche
PIWIS diagnostic and testing device take precedence and, in the event of a discrepancy, the work procedures in the PIWIS
Tester are the ones that must be followed.
© Porsche Cars North America, Inc.
Dealership
Distribution
Routing
Service Manager
_______
Shop Foreman
_______
Service Technician
________
_______
_______
_______
Asst. Manager
_______
Warranty Admin.
_______
Service Technician
________
_______
_______
_______
Dr. Ing. h.c. F. Porsche AG is the owner of numerous trademarks, both registered and unregistered, including without limitation the Porsche Crest®, Porsche®, Boxster®, Carrera®, Cayenne®,
Cayman®, Macan®, Panamera®, Speedster®, Spyder®, Tiptronic®, VarioCam®, PCM®, PDK®, 911®, RS®, 4S®, 718®, 918 Spyder®, FOUR UNCOMPROMISED®, and the model numbers and
distinctive shapes of the Porsche automobiles such as, the federally registered 911 and Boxster automobiles. The third party trademarks contained herein are the properties of their respective owners.
Porsche Cars North America, Inc. believes the specifications to be correct at the time of printing. However, specifications, standard equipment and options are subject to change without notice. Some
options may be unavailable when a car is built. Some vehicles may be shown with non-U.S. equipment. Please ask your authorized Porsche
dealer for advice concerning the current availability of options
and verify the optional equipment that you ordered. Porsche recommends seat belt usage and observance of traffic laws at all times.
Printed in the USA
Jul 20, 2017
Page 4 of 4
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2017© Porsche Cars North America, Inc.
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TSB/Document ID: 122-D9G9Q-09
Replacement Service Bulletin Number:
MFR Communication Date: 2017-08-02
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: FUEL SYSTEM, GASOLINE
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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