NHTSA ID Number: 10117463
Manufacturer Communication Number: 122-M8J2T-06
TSB/Document Date: 2017-09-14
Summary
Concerns: DME control unit Information: This is to inform you of a voluntary Workshop Campaign on the above-mentioned vehicles. Certain environmental conditions and the quality of fuel available in themarket can cause combustion residue to build up on the throttle valve on the affected vehicles over the service life of the vehicle. This can impair the diagnostic function for the throttle valve and as a result, the Check Engine warning light will be activated.
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WE45 - Re-programming DME Control Unit (Workshop Campaign)
Important:
CRITICAL WARNING - THIS CAMPAIGN INCLUDES STEPS WHERE SEVERAL CONTROL UNITS IN
THE VEHICLE WILL BE PROGRAMMED WITH THE PIWIS TESTER. IT IS CRITICAL THAT THE VEHICLE
VOLTAGE BE BETWEEN 13.5 VOLTS AND 14.5 VOLTS DURING THIS PROGRAMMING. OTHERWISE, THE
PROGRAMMING COULD FAIL RESULTING IN DAMAGED CONTROL UNITS. CONTROL UNITS DAMAGED BY
INADEQUATE VOLTAGE WILL NOT BE COVERED UNDER WARRANTY. THE TECHNICIAN MUST VERIFY THE
ACTUAL VEHICLE VOLTAGE IN THE INSTRUMENT CLUSTER OR IN THE PIWIS TESTER BEFORE STARTING
THE CAMPAIGN AND ALSO DOCUMENT THE ACTUAL VOLTAGE ON THE REPAIR ORDER. IT IS ALSO
ADVISABLE TO MONITOR THE VEHICLE VOLTAGE DURING THE PROGRAMMING VIA THE INSTRUMENT
CLUSTER. PLEASE REFER TO EQUIPMENT INFORMATION EQ-1105 FOR A LIST OF SUITABLE BATTERY
CHARGERS/POWER SUPPLIES WHICH SHOULD BE USED TO MAINTAIN VEHICLE VOLTAGE.
Model Year:
As of 2010 up to 2014
Vehicle Type:
Panamera/Panamera 4/Panamera S/Panamera 4S/Panamera GTS
Panamera Turbo/Panamera Turbo S
Equipment:
•
•
Concerns:
DME control unit
Information:
This is to inform you of a voluntary Workshop Campaign on the above-mentioned vehicles. Certain
environmental conditions and the quality of fuel available in the market can cause combustion
residue to build up on the throttle valve on the affected vehicles over the service life of the
vehicle.
Emissions concept LEV2 (I-no. 162)
Emissions concept ULEV2 (I-no. 164)
This can impair the diagnostic function for the throttle valve and as a result, the Check Engine warning
light will be activated.
Action
Required:
Re-program DME control unit.
Information
In addition to the DME control unit, the PDK control unit is also re-programmed automatically. It takes
approx. 12 minutes in total to program the control units.
Affected
Vehicles:
The VIN(s) can be checked by using PIWIS Vehicle Information link to verify if the campaign affects the
vehicle. This campaign is scope specific to the VIN! Failure to verify in PIWIS may result in an improper
repair. This campaign affects 21,879 vehicles in North America.
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Information
Exceptions during vehicle assignment:
•
In model year 2010 (A), only vehicles with the I-no. 750 are assigned to the campaign.
Information
If other programming campaigns that affect the same control unit and involve the identical procedure
are open for a vehicle in addition to this campaign, the affected control unit must only be programmed
once using the current PIWIS Testert software.
Only the latest campaign must be invoiced during warranty processing.
Other open programming campaigns that affect the same control unit and involve the identical procedure
must therefore no longer be carried out.
Proceed as follows in this case:
•
Mark the campaign as 'cannot be carried out' with the reason “Modification of the affected
component” in PQIS. The "Warranty relevance" flag must be activated in order to be able to set a
warranty claim and close the campaign.
•
A warranty claim must be submitted for the campaign in which 0 TU is entered as the specified
working time and no material items are specified.
Work
Procedure:
See Attachment “A”.
Claim
Submission:
See Attachment “B”.
Attachment "A"
NOTICE
Fault entry in the fault memory and control unit programming aborted due to low voltage.
•
Increased current draw during diagnosis or control unit programming can cause a drop in voltage, which
can result in one or more fault entries and the abnormal termination of the programming process.
Before starting control unit programming, connect a battery charger or power supply, suitable for AGM
type batteries, recommended current rating of 70A fixed voltage 13.5V to 14.5V.
NOTICE
Control unit programming will be aborted if the Internet connection is unstable.
•
An unstable Internet connection can interrupt communication between PIWIS Tester II and the vehicle
communication module (VCI). As a result, control unit programming may be aborted.
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During control unit programming, always connect PIWIS Tester II to the vehicle communication module
(VCI) via the USB cable.
NOTICE
Control unit programming will be aborted if the vehicle key is not recognized
•
If the vehicle key is not recognized in vehicles with Porsche
Entry & Drive, programming cannot be started
or will be interrupted.
Switch on the ignition using the original vehicle key. To do this, replace the original vehicle key in the
ignition lock with the plastic key fob if it was previously removed at the start of this procedure.
9818 - PIWIS Tester II with PIWIS Tester software version 14.300 (or higher) installed.
Battery Charger/Power Supply - Suitable for AGM Type batteries, recommended current rating of
70A fixed voltage 13.5V to 14.5V. Refer to Equipment Information EQ-1105.
Tools:
•
•
Work
Procedure:
NOTE: VEHICLE VOLTAGE MUST REMAIN BETWEEN 13.5 AND 14.5 VOLTS DURING THE ENTIRE WORK
PROCEDURE.
1
Carry out general preliminary work for control unit programming as described in Workshop
Manual '9X00IN Basic instructions and procedure for control unit programming using the PIWIS
Tester - section on "Preliminary work"'.
Carrying out control unit programming
Work
Procedure:
NOTE: VEHICLE VOLTAGE MUST REMAIN BETWEEN 13.5 AND 14.5 VOLTS DURING THE ENTIRE WORK
PROCEDURE.
1
Re-program DME control unit.
The basic procedure for programming a control unit is described in the Workshop Manual -
Workshop Manual '9X00IN Basic instructions and procedure for control unit programming using the
PIWIS Tester - section on "Programming"'.
Specific information on control unit programming during this campaign:
Required PIWIS Tester software version:
14.300 (or higher)
Type of control unit programming:
Control unit programming using the 'Automatic
programming' function for the DME control unit.
DME control unit > 'Programming' menu >>
'Automatic programming' function.
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Read and follow the information and instructions
on the PIWIS Tester during the guided
programming sequence.
During the programming sequence, the DME
control unit - as well as the PDK control unit - is
re-programmed and then re-codedautomatically.
Programming sequence:
Do not interrupt programming and coding.
2
12 minutes
Programming time (approx.):
•
Procedure in the event of error messages
appearing during the programming
sequence:
Workshop Manual '9X00IN Basic instructions and
Procedure in the event of abnormal
termination of control unit programming:
Repeat control unit programming by restarting
programming.
procedure for control unit programming using the
PIWIS Tester - section on "Troubleshooting"'.
If previously disconnected, re-connect the electric plug connection for the fan blower.
Performing throttle valve adaptation
Work
Procedure:
NOTE: VEHICLE VOLTAGE MUST REMAIN BETWEEN 13.5 AND 14.5 VOLTS DURING THE ENTIRE WORK
PROCEDURE.
1
Select the 'DME' control unit in the control unit selection screen ('Overview' menu) and press
•>>“ to confirm your selection.
2
Once the DME control unit has been found and is displayed in the overview, select the 'Maintenance/repairs' menu.
3
Select menu item 'Adaptations' and press
•>>“ to confirm your selection DME - Adaptations.
DME - Adaptations
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Comply with the displayed preconditions and
press •>>“ to confirm Adaptation preconditions.
Adaptation preconditions
5
Select the 'Throttle valve adaptation'
function so that the corresponding text line turns
blue and press •F8“ to start the throttle valve
adaptation Throttle valve adaptation.
Throttle valve adaptation
6
Follow the instructions on the PIWIS Tester while throttle valve adaptation is being performed.
Once throttle valve adaptation is complete, a tick will appear in the "Value" field on the PIWIS Tester
display.
If throttle valve adaptation is not completed successfully, adaptation must be repeated.
7
Press •F8“ (“Stop”) to end throttle valve adaptation.
8
Press •
- 3X Stronger than the leading full synthetic*
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TSB/Document ID: 122-M8J2T-06
Replacement Service Bulletin Number:
MFR Communication Date: 2014-08-27
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT:ELECTRICAL
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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