instructions for high-voltage battery'.

Information
Stickers (warning of dangerous electrical voltage)
As a rule, the high-voltage battery is delivered with a safety marking warning sign  Safety marking
warning sign -1- in English.
If this does not correspond to the language or country version assigned to the relevant vehicle, a warning
sign in the required language or country version must be affixed over the existing warning sign before
installing the high-voltage battery.
The required safety marking warning sign
8R0.010.539.x must be selected according to the
relevant language or country version.
When affixing the warning sign, make sure that the new
warning sign is affixed at the same position and with the
same text alignment as the previous warning sign.
2

Affix warning sign  Safety marking warning sign -1to the high-voltage battery.

3

Install battery cross member  Workshop Manual
'271119 Battery cross member - section on
"Installing"'.

4

Install new high-voltage battery  Workshop Manual
'270819 Removing and installing high-voltage battery
- section on "Installing"'.

5

6

Safety marking warning sign
Restart the high-voltage system and complete the
relevant documentation  Workshop Manual '2X00IN Isolating high-voltage electrical system from
power supply/Starting high-voltage electrical system'.
Enter the campaign in the Warranty and Maintenance booklet.

Attachment "B": Claim Submission - Workshop Campaign WD67
Warranty claims should be submitted via WWS/PQIS.
Open campaigns may be checked by using either the PIWIS Vehicle Information system or through PQIS
Job Creation.
Labor, parts, and sublet will be automatically inserted when Technician is selected in WWS/PQIS. If
necessary, the required part numbers will need to be manually entered into warranty system by the dealer
administrator.
Scope 1:

Replacing E-box for the high-voltage system

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Information
Scope 1 must be invoiced if the E-box for the high-voltage battery was replaced fully in accordance with
the Technical Information.
Labor time: 689 TU

Replacing E-box for the high-voltage system
Includes:
Isolating high-voltage system from power supply and
starting high-voltage system
Classification of high-voltage battery
Removing and installing subwoofer
Removing and installing luggage compartment cover
Removing and installing C-pillar trim panel
Removing and installing side trim panel
Removing and installing cover for lock support
Removing and installing battery
Removing and installing KESSY antenna
Removing and installing high-voltage charger
Removing and installing high-voltage battery
Removing and installing battery cross member
Removing and installing high-voltage battery control unit
Removing and installing high-voltage battery fuse
Filling coolant
Bleeding low-temperature cooling system
Connecting and disconnecting battery charger
Connecting and disconnecting PIWIS Tester
Parts required:

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7PP.915.251.A

Battery relay carrier (BDU)

1 ea.

970.611.901.07

Set of screws for control unit

1 ea.

7PP.915.465.A

Battery cover plate, top

1 ea.

7PP.915.151

Battery cover plate, side

1 ea.

970.611.901.02

Set of screws for cover plate

1 ea.

970.611.901.03

Battery fuse box cover

1 ea.

970.611.901.04

Set of screws for fuse

1 ea.

7PP.915.463

Fuse

1 ea.

N .906.661.01

Tie-wrap clip

5 ea.

970.555.643.01

Screw bolt for locking mechanism

2 ea.

999.507.584.02

Clamp

10 ea.

999.507.839.01

Clip

10 ea.

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7PP.010.849.L

Indication sticker LI.ION HV BATTERY

1 ea.

958.701.739.00

Warning sign for cover

2 ea.

000.043.301.47

Antifreeze, 1-liter container

1 ea.

Warning sign, English

1 ea.

Tie-wrap

1 ea.
(i.e. 5 tie-wraps, approx.
3.0 x 200 mm
e.g. 999.513.075.40;
for warranty invoicing
only)*

Also required:
8R0.010.539
Materials required:
WD670000001

* WD670000001 should be entered manually as a sublet part.
Required tools:
WD670000002

Tap with spiral grooves
– Tap, M6 x 1.0
– Tap, M8 x 1.25

1 ea.
(= M6 and M8 taps,
for warranty invoicing
only)**

** WD670000002 should be entered manually as a sublet part.
The taps must only be invoiced once for the first vehicle during warranty processing in each Porsche
cealership.
Only the required parts and materials must be invoiced in the campaign claim for the remaining
vehicles on which work is carried out as part of this campaign in the Porsche cealership.
 Damage code WD67 066 000 2
Scope 2:

Replacing high-voltage battery
Information
Scope 2 must be invoiced if the campaign cannot be carried out fully because a screw has broken off
or rivet nuts are damaged on the fuse carrier cover and the high-voltage battery must be replaced.

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Labor time: 542 TU

Replacing high-voltage battery
Includes:
Isolating high-voltage system from power supply and
starting high-voltage system
Removing and installing subwoofer
Removing and installing luggage compartment cover
Removing and installing C-pillar trim panel
Removing and installing side trim panel
Removing and installing cover for lock support
Removing and installing battery
Removing and installing KESSY antenna
Removing and installing high-voltage charger
Removing and installing high-voltage battery
Removing and installing battery cross member
Filling coolant
Bleeding low-temperature cooling system
Connecting and disconnecting battery charger
Connecting and disconnecting PIWIS Tester
Packing high-voltage battery in transport box
Parts required:
000.043.989.06

Battery

1 ea.

N .906.661.01

Tie-wrap clip

5 ea.

970.555.643.01

Screw bolt for locking mechanism

2 ea.

999.507.584.02

Clamp

10 ea.

999.507.839.01

Clip

10 ea.

000.043.301.47

Antifreeze, 1-liter container

1 ea.

Tie-wrap

1 ea.
(i.e. 5 tie-wraps, approx.
3.0 x 200 mm
e.g. 999.513.075.40;
for warranty invoicing
only)*

Materials required:
WD670000001

*WD670000001 should be entered manually as a sublet part.
 Damage code WD67 066 000 2
Scope 3:

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Replacing high-voltage battery

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Information
Scope 3 must be invoiced if the campaign cannot be carried out fully because a screw has broken off
or rivet nuts are damaged on the cover plates of the high-voltage battery and the high-voltage
battery must be replaced.
Labor time: 620 TU

Replacing high-voltage battery
Includes:
Isolating high-voltage system from power supply and
starting high-voltage system
Classification of high-voltage battery
Removing and installing subwoofer
Removing and installing luggage compartment cover
Removing and installing C-pillar trim panel
Removing and installing side trim panel
Removing and installing cover for lock support
Removing and installing battery
Removing and installing KESSY antenna
Removing and installing high-voltage charger
Removing and installing high-voltage battery
Removing and installing battery cross member
Removing and installing high-voltage battery control unit
Removing and installing high-voltage battery fuse
Filling coolant
Bleeding low-temperature cooling system
Connecting and disconnecting battery charger
Connecting and disconnecting PIWIS Tester
Packing high-voltage battery in transport box
Parts required:
000.043.989.06

Battery

1 ea.

N .906.661.01

Tie-wrap clip

5 ea.

970.555.643.01

Screw bolt for locking mechanism

2 ea.

999.507.584.02

Clamp

10 ea.

999.507.839.01

Clip

10 ea.

000.043.301.47

Antifreeze, 1-liter container

1 ea.

Materials required:

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WD670000001

Technical Information
Tie-wrap

1 ea.
(i.e. 5 tie-wraps, approx.
3.0 x 200 mm
e.g. 999.513.075.40;
for warranty invoicing
only)*

* WD670000001 should be entered manually as a sublet part.
 Damage code WD67 066 000 2
References:

 Workshop Manual '2X00IN General warning notes for working on the high-voltage vehicle electrical
system'
 Workshop Manual '2X00IN Isolating high-voltage electrical system from power supply/Starting
high-voltage electrical system'
 Workshop Manual '2X00IN Classification of high-voltage battery'
 Workshop Manual '270819 Removing and installing high-voltage battery'
 Workshop Manual '271119 Battery cross member'

Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training
courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special
tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the
safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and
safely. If a particular condition is described, do not assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See your authorized Porsche Dealer for the latest information
about whether a particular technical bulletin applies to your vehicle. Part numbers listed in these bulletins are for reference only. Always check with your authorized Porsche dealer to verify the current and
correct part numbers. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a discrepancy, the work procedures in the PIWIS
Tester are the ones that must be followed.
© Porsche Cars North America, Inc.

Dealership
Distribution
Routing

Service Manager

_______

Shop Foreman

_______

Service Technician

________

_______

_______

_______

Asst. Manager

_______

Warranty Admin.

_______

Service Technician

________

_______

_______

_______

Dr. Ing. h.c. F. Porsche AG is the owner of numerous trademarks, both registered and unregistered, including without limitation the Porsche Crest®, Porsche®, Boxster®, Carrera®, Cayenne®,
Cayman®, Macan®, Panamera®, Speedster®, Spyder®, 918 Spyder®, Tiptronic®, VarioCam®, PCM®, PDK®, 911®, RS®, 4S®, FOUR, UNCOMPROMISED®, and the model numbers and the
distinctive shapes of the Porsche automobiles such as, the federally registered 911 and Boxster automobiles. The third party trademarks contained herein are the properties of their respective owners.
Porsche Cars North America, Inc. believes the specifications to be correct at the time of printing. Specifications, performance standards, standard equipment, options, and other elements shown are
subject to change without notice. Some options may be unavailable when a car is built. Some vehicles may be shown with non-U.S. equipment. The information contained herein is for internal authorized
Porsche dealer use only and cannot be copied or distributed. Porsche recommends seat belt usage and observance of traffic laws at all times.
Printed in the USA

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2014© Porsche Cars North America, Inc.