NHTSA ID Number: 10115547
Manufacturer Communication Number: IK1201067
TSB/Document Date: 2017-08-16
Summary
15L Engine Replacement
IK1201067 15L Engine Replacement
Page 1 of 7
Countries:
BAHAMAS, BOLIVIA, BELIZE, CANADA,
CHILE, TAIWAN, COLOMBIA, COSTA RICA,
DOMINICAN REPUBLIC, ECUADOR, EL
SALVADOR, TRINIDAD AND TOBAGO,
UNITED STATES, URUGUAY, VENEZUELA,
ARUBA, NICARAGUA, PERU, Curaçao,
GUAM, GUATEMALA, GUYANA, HAITI,
HONDURAS, JAMAICA, KOREA, SOUTH
KOREA, PANAMA
Document
IK1201067
ID:
Availability: ISIS, FleetISIS
Revision: 2
Major
System:
ENGINES
Created:
English
Last
10/28/2015
Modified:
Current
Language:
Other
NONE
Languages:
Viewed:
Author:
2/6/2014
Caleb
Iverson
1516
Less Info
Coding Information
Hide Details
Copy Link
Copy Relative Link
Bookmark
Add to Favorites
Provide Feedback
Helpful
Not Helpful
3
16
View My Bookmarks
Title : 15L Engine Replacement
Applies To : EPA 10 MaxxForce 15L Engines
CHANGE LOG
Please refer to the change log text box below for recent changes to this article:
10/28/2015 - Updated Article keywords.
07/22/2015 - Revised SRT and Parts Information (REVISION 2)
DESCRIPTION
This iknow article provides the steps necessary to retrofit a plant assembled 15L made for a PayStar®
model truck to fit into a ProStar® model truck. Due to clearance issues, the following parts must be replaced in order for the
PayStar® engine to fit into the ProStar® chassis correctly.
SERVICE PART(s) INFORMATION
Part Number Description
Quantity
Ordering Instructions
2513053C91
1
Order From Navistar
Kit, PayStar to Prostar
Torque Specs:
For torque specs refer to bottom of this iknow article or the Engine service manual.
REPAIR STEP(s)
REMOVAL PROCEDURE FOR TURBOCHARGER EXHAUST OUTLET AND RIGHT REAR ENGINE MOUNT
On the engine received, while sitting on the engine pallet remove the Following:
https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlI...
11/3/2015
IK1201067 15L Engine Replacement
Page 2 of 7
1. Fuel Supply Line
2. Coolant Supply and Return Lines
3. Bolts (2)
1. Remove the Fuel supply line from the Aftertreatment Fuel Injector.
2. Remove the Coolant Supply Lines from the Aftertreatment Fuel Injector.
3. Remove the two mounting bolts and the Aftertreatment Fuel Injector.
4. Save the AFI, bolts, and Gasket for re-use.
1. Pre-DOC Clamp
2. M10 X 50 Bolts
3. Engine Brake Gasket
4. 11 ID X 20 OD X 24L Spacers (3)
5. M10 X 20 Hex Bolts (3)
6. PreDOC Support Assembly
5. Remove PreDiesel Oxidation Catalyst (PDOC) clamp.
6. Remove three bolts with Pre-DOC from engine.
7. Save Pre-DOC, Gasket, Pre-DOC support bolts for re-use.
https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlI...
11/3/2015
IK1201067 15L Engine Replacement
Page 3 of 7
1. Turbocharger Exhaust Duct.
2. M8 X 45 Bolts (7)
3. Heat Shield Spacer
4. 9 I.D. X 16 O.D. X 15L Spacers (5)
8. Remove seven bolts, heat shield spacer, five spacers and turbocharger exhaust duct from engine. Discard turbocharger
exhaust duct.
9. Save Bolts, Spacers, and Heat Shield Spacer for re-use.
1. Right Rear Engine Bracket
2. PreDOC Support Bracket
3. Bolts
4. Washers
10. Remove six bolts, washers, Pre-DOC Support, and right rear mounting bracket from engine. Save bolts, washers, PDOC
support, and right rear mounting bracket.
11. Remove right rear mount on the engine being replaced.
INSTALLATION PROCEDURE
https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlI...
11/3/2015
IK1201067 15L Engine Replacement
Page 4 of 7
1. Right Rear Engine Bracket
2. PreDOC Support Bracket
3. Bolts
4. Washers
1. Install right rear mounting bracket from engine being replace with new Pre-DOC support, six washers and six new bolts.
1. Turbocharger Exhaust Duct.
2. M8 X 45 Bolts (7)
3. Heat Shield Spacer
4. 9 I.D. X 16 O.D. X 15L Spacers (5)
2. Install new turbocharger exhaust duct on engine with five spacers, heat shield spacer, and seven bolts.
1. Pre-DOC Clamp
2. M10 X 50 Bolts
3. Engine Brake Gasket
4. 11 ID X 20 OD X 24L Spacers (3)
https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlI...
11/3/2015
IK1201067 15L Engine Replacement
Page 5 of 7
5. M10 X 20 Hex Bolts (3)
6. Pre-DOC Support Assembly
3. Install Pre-DOC on engine with three bolts and three spacers.
4. Install PreDOC clamp.
1. Fuel Supply Line
2. Coolant Supply and Return Lines
3. Bolts (2)
5. Install AFI and AFI gasket with 2 bolts.
6. Install the coolant supply and return lines onto AFI.
7. Install the Fuel supply line onto AFI.
REMOVAL PROCEDURE FOR FAN DRIVE
Low mount Horton® fan bracket (typical)
1. Horton® fan bracket
2. 1/2–13 x 5 5/8 taperlock stud (2)
3. 1/2–13 hex nut (4)
https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlI...
11/3/2015
IK1201067 15L Engine Replacement
Page 6 of 7
4. 1/2–13 x 2.72 taperlock stud (2)
5. 13.5 x 25.5 hardened washer (4)
1. Remove four 1/2–13 hex nuts, four 13.5 x 25.5 hardened washers, and the Horton® fan bracket.
2. Remove two 1/2–13 x 2.72 taperlock studs, discard.
INSTALLATIONAL PROCEDURE FOR FAN DRIVE
High mount Horton® fan bracket (typical)
1. Horton® fan bracket
2. 1/2–13 x 2.72 taperlock stud (2)
3. 1/2–13 hex nut (4)
4. 1/2–13 x 5 5/8 taperlock stud (2)
5. 13.5 x 25.5 hardened washer (4)
1. Install two 1/2–13 x 2.72 taperlock studs. Tighten the taperlock studs until they bottom out in the front cover.
2. Position the Horton® fan bracket and install four 13.5 x 25.5 hardened washers and four 1/2–13 hex nuts. Tighten 1/2–13 hex
nuts to special torque (page 348).
REMOVAL PROCEDURE FOR FRONT ENGINE MOUNT
1. 1/2-13 x 5 in hex flange bolts (8)
2. Front Engine Mount Support
1. Remove 8 bolts, 8 washers and Front Engine Mount Support Bracket from engine.
https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlI...
11/3/2015
IK1201067 15L Engine Replacement
Page 7 of 7
INSTALLATIONAL PROCEDURE FOR FRONT ENGINE MOUNT
1. 1/2-13 x 5 in hex flange bolts (8)
2. Front Engine Mount Support
1. Install new front engine mounting bracket with new bolts, re-use washers.
REMOVAL PROCEDURE FOR OIL COOLER
Refer to Engine Service Manual for removal of Oil Cooler.
NOTE: Discard Water pump inlet, LTR Supply, LTR bypass, LTR return, ISC Outlet connector, CCV
supply hose when removing oil cooler
Remove oil cooler with water pump outlet, DISCARD WATER PUMP OUTLET.
INSTALLATION PROCEDURE FOR OIL COOLER
INSTALL oil cooler with NEW water pump outlet.
NOTE: INSTALL NEW Water pump inlet, NEW LTR Supply HOSE, NEW LTR bypass HOSE, NEW LTR
return HOSE, NEW ISC Outlet connector, NEW CCV supply hose when INSTALLING oil cooler
Refer to Engine Service Manual for INSTALLATION of Oil Cooler.
SRT INFORMATION:
USE T-TIME OF 7 HOURS IN WARRANTY CLAIM
Hide Details
Feedback Information
Viewed:
1515
Helpful:
3
Not Helpful: 16
No Feedback Found
Copyright © 2015 Navistar, Inc.
https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlI...
11/3/2015
- Formulated for engines with 75,000 miles or more, Valvoline...
- Delivers 20% better wear protection and 15% better sludge...
- Extra detergents safeguard against friction, corrosion and...
- Advanced friction-fighting additives help maximize...
- Provides performance benefits for high mileage, new and...
- Advanced protection against the four main causes of engine...
- Delivers 40% stronger wear protection than industry...
- Provides 15% better deposit defense vs. industry standards...
- Up to 2.5X better heat protection vs. industry standards to...
- Engineered for excellent low-temperature flow, reducing...
This product presentation was made with AAWP plugin.
If the PDF is very large, it may not load in the preview below.
Some older TSBs had multiple PDFs — visit the NHTSA Website to view all PDFs.
If the TSB PDF does not show, download or view it on the NHTSA Website.
Click on the (+) Plus Sign
Then Click on Associated Document(s)
Search NHTSA Database for Recalls
Search NHTSA Database for Vehicle Investigations
View Latest Vehicle Investigations
Search NHTSA Database for Vehicle Complaints
View Latest Vehicle Complaints
TSB/Document ID: IK1201067
Replacement Service Bulletin Number:
MFR Communication Date: 2015-10-28
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
- 【OE-Level Full System Diagnostics-Lifetime F*REE Software Updates】The VDIAGTOOL D200 OBD2 Scanner for cars is a all system bidirectional scan tool that enjoy lifetime f*ree software updates, delivers complete system coverage. reading/clearing codes across engine, transmission, ABS, SAS, EPB, TPMS plus full access to body, chassis, powertrain and all control modules. This D200 Bidirectional car scanner works with most 1996+ OBD2 gasoline and hybrid
cars and light trucks. It does NOT support pure electric and heavy-duty trucks. PLEASE CHECK COMPATIBILITY BEFORE ORDERING or Contact us with VIN to confirm compatibility. - 【Supports OBD2 Full Functions-ZERO Subscription Fees】D200 Bidirectional OBD2 Scanner is a upgarde of universal car code reader. It supports OBD2 full functions to help you turn off the annoying instrument fault indicator, such as read/clear codes, O2 sensor test, I/M readiness, on-board monitor test, datastream, freeze frame, E-VAP system test, and retrieve vehicle information. This professional obd2 scanner diagnostic tool can full access to diagnostics, reset tools and maintenance features with a single payment. NOTE: The fault code can only be cleared after the vehicle's malfunction has been repaired; please ensure the vehicle issue is fixed before clearing the code.
- 【D200 Hidden 2 Advantages: 1. $169 Expandable 49+ Advanced Resets. 2. $199 Get J2534 P*a*s*s-Thru Programming】Your core car diagnostics and 26 reset remain lifetime f*ree for everyday maintenance. When you need deeper repair capability, upgrade with 3-year access for $169 in Store on VDIAGTOOL App, gaining 49+ advanced resets. D200 configured with J2534 hardware, upgrade only when you need without replacing the entire device. You also can Lifetime Unlock for $199 in Store one-time, perform module programming, software re~flashing and ECU data updates directly. Supports 17+ major brands, including for BMW, for Audi, for GM, for Ford and more. Note:D200 does‘t provide any OE software.
- 【Full Bidirectional Control / Active Tests】The D200 car scanner diagnostic tool is a true bidirectional scan tool that lets you send commands directly to the vehicle’s ECU for active tests. Quickly test fuel pumps, relays, solenoids, injectors, cooling fans, windows, sunroofs and more to verify operation instantly. Get dealership-level diagnostic control at a fraction of the cost (ofter $100-200$ per diagnostic visit), reduce guessworkand confirm repairs faster, avoid unnecessary parts replacement, towing fees and wait times.
- 【26 F*ree Essential Reset & Relearn Functions – Everyday Maintenance Made Easy】Handle common maintenance and repair jobs without visiting the shop. The D200 code readers & scan tools includes 26 f*ree high-demand reset functions, including Oil Reset, EPB Service, SAS Calibration, ABS Brake Bleeding, Throttle Relearn, Injector Coding, Headlight Adjustment, Tire Size Reset and more. Perfect for home car owners, mechanics and DIYers – just plug and diagnose anytime, anywhere! Note: Service functions vary by vehicle model—please confirm compatibility.
- Smarter Diagnostics, Broader Coverage, Greater Value Than $1,000+ Tools: The game-changing VD80BT OBD2 scanner delivers 4000+ active tests, 42+ hot services, advanced ECU coding, PMI & V.A.G Guided—all in one scanner for car. With OE-level full system scan and intelligent topology mapping that cuts diagnostic time by up to 50%, you'll work smarter and faster. Supporting FCA AutoAuth, CAN FD & DoIP protocols, this car scanner covers over 10,000 vehicle models worldwide. Built for serious pros and DIYers, it features 8" HD screen & 4+64GB storage, 7.3V fast charging with long-lasting battery, and 33–66ft stable wireless connection—making it the most complete diagnostic solution you’ll ever own
- Intuitive Topology Map, Fast Locate Faults: Why waste time clicking module by module? VD80BT car diagnostic scanner takes diagnostics to the next level with its intuitive Topology Map—a premium feature usually found in $1000+ obd scanner. With one tap, it performs all system scan and presents all modules and DTCs in a clear, color-coded layout, boosting diagnostic efficiency by up to 200% and helping you locate issues instantly and reduce repair time and costs. Whether you're a pro boosting efficiency or a beginner learning diagnostics, this obd2 scanner diagnostic tool makes fault-finding faster and smarter for you. Note: varies by vehicle model, please check compatibility before purchase
- Wireless Connectivity Simplifies Bi-Directional Control: With 4000+ active tests, including throttle reset, window calibration and solenoid check, VD80BT bidirectional scan tool lets you diagnose and verify functions faster, smarter, and more efficiently. This scanner for car redefines flexibility in bi-directional control through a fully wireless connection, freeing you from the constraints of wired car diagnostic tool in the workshop. Imagine actively controlling components like the A/C clutch, fuel injector, ABS pump, or radiator fan within a wireless range of 33–66ft around the vehicle—all while enjoying stable, high-speed wireless diagnostic and real-time data monitoring
- 42+ Hot Services, One Powerful Scanner for Car: Why pay a shop $100 just to reset a light? VD80BT car scanner diagnostic tool gives you 42+ hot services from basic resets to advanced maintenance tasks like Crank Sensor Relearn, Injector Coding, ABS Bleeding, Oil Reset, Throttle Relearn, EPB, BMS Reset, Tire Size Reset and more. Plus, it offers 100+ vehicle-specific features including Idle Relearn, VIN Write, Brake Fluid Replacement, Fuel Trim Reset, ABS Initialization and more. Whether you’re resetting TPMS or fixing a stubborn SAS, this car computer diagnostic reader delivers shop-grade precision at a fraction of the cost. Varies by model. Send VIN to verify compatibility before purchase
- OE-Level Full System Diagnostics in Your Hands: Dominate diagnostics like a dealership with VD80BT scan tool for all vehicles, delivering factory-grade scanning for aLL systems—including ABS, SRS, ECM, TCM and more. View up to 8 PID graphs simultaneously to quickly catch intermittent issues and troubleshoot with confidence. Easily read and clear DTCs, retrieve freeze frame data, and run active tests for faster, more accurate repairs. It’s like having a dealership-grade scan tool in your pocket, complete with data playback and CSV export for in-depth analysis. Stop guessing and start fixing with surgical precision—professional diagnostics made simple and portable. Check compatibility Please
- Affordable Solution for Professional-grade Car Diagnostics & Repair: As the budget-friendly OBD2 scanner under $300, the VD70 Lite car diagnostic tool offers 31+ hot resets, full bi-directional controls with 4000+ active tests, all system diagnostics, 8-in-One live data graphing (export as CSV Export/Recording/Playback), CAN FD & DoIP protocols, and long-term free update. Additional features include Auto VIN & Auto Scan, diagnostic report sharing/printing, with coverage for over 10,000 vehicle models worldwide, suitable for DIYers, Car Owners, Technicians, and Mechanics on car repairs and maintenance tasks.
- OBD2 Scanner with Full Bi-directional Control: The Bidirectional scan tool VIDAGTOOL VD70 Lite performs 4000+ active tests that can send execution commands to the ECU module and identify the repair status, covering for windows, doors, ABS, valves, wipers, headlights, rear mirrors, sunroof,and more in-vehicle components. This bidirectional OBD2 scanner is a must-have diagnostic tool for auto technicians and mechanics on a budget! The available function tests vary by model—please check compatibility via vdiagtool2 @ outlook . c o m before purchase.
- OE All Systems Diagnostics & 8-IN-One Data Graphing: VD70 Lite is a dealer-level car scanner diagnostic tool with Auto VIN that can do in-depth diagnostics for 100+ modern car brands, covering all systems including engine, transmission, airbag, ABS, ESP, TPMS, radio, etc, to read/clear code, view live data, freeze frame, and read ECU info. This advanced OBD2 Scanner with 8-in-one data graphing and detailed diagnostic reports makes data viewing more intuitive, ensures quickly accurate repairs by identifying issues, and easily masters the car situation.
- Stay Ahead with 31+ Reset for Faster & Easier Repairs: VDIAGTOOL VD70 Lite scanner for car meets almost all daily maintenance needs for both home mechanics and workshops as a professional automotive scan tool. It can perform Oil Reset, ABS Bleed, Crank Sensor Relearn, Idle Relearn, Injector Coding, Window Initialization, HVAC Calibration, Suspension Calibration, Throttle Matching, etc, ensuring efficient repairs and complete maintenance. Besides, long-term free updates keep its functionality and broad vehicle compatibility up to date. Functions vary by model, please send us the Vehicle Model, Year, VIN for compatibility before purchase.
- 150+ Models, 10000+ Car Coverage & 22 Languages：As a powerful car computer diagnostic tool, VD70 Lite helps you to quickly troubleshoot issues for 95% of US, European, and Asian vehicles. Supporting 22 languages makes it a global car diagnostic scanner for auto mechanics worldwide without language barriers. Note: Simply provide your tool’s S/N and reach out to vdiagtool2 @ outlook . c o m to change the menu language.
This product presentation was made with AAWP plugin.
Last update on 2026-06-05 / Affiliate links / Images from Amazon Product Advertising API