NHTSA ID Number: 10115473
Manufacturer Communication Number: IK1201252
TSB/Document Date: 2017-08-16
Summary
High Pressure Fuel Pump CPA Test
IK1201252 MaxxForce 13L High Pressure Fuel Pump CPA Test
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IK1201252
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Title : MaxxForce 13L High Pressure Fuel Pump CPA Test
Applies To : EPA 2010 & later MaxxForce 13 and N13
CHANGE LOG
3/27/2015 - Updated Article Coding
3/25/2015 - Initial Article Release
DESCRIPTION
Prior to using this article, refer to IK1201061 for 3055-0 and/or IK1201063 for 3055-15.
This document describes the how to run the 13L high pressure fuel pump (HPFP) test in the Cylinder Performance Analyzer
(CPA). The Cylinder Performance Analyzer (1299901) assists in diagnosing mechanical defects by monitoring electrical
signals from the engine sensors.
For this tests the CPA Tool is connected to the:
• Camshaft position sensor (CMP)
• Crankhaft position sensor (CKP)
• Fuel rail pressure sensor (FRP)
• Fuel Pressure Control Valve (FPCV)
If the CPA detects a failed HPFP it will issue a WAC for the HPFP
If the CPA confirms that the HPFP is ok, proceed with other diagnostics and/or open a case file for further instruction.
Its recommended to print the CPA HPFP test setup instructions (that are also displayed in the software)
WARNING- When testing a MaxxForce 13, the CPA Tool must only be connected when the vehicle is parked and the
parking brake is set. NEVER DRIVE the vehicle with the CPA Tool (or its cables) connected to the engine on
the engine. The engine could stall without warning.
SPECIAL TOOLS
Tool Description
Tool Number
Comments
Instructions
IK2900030
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IK1201252 MaxxForce 13L High Pressure Fuel Pump CPA Test
EZ-Tech
w/ServiceMaxx and
CPA software v6 or
higher
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Download from the EZ-Tech Download
Center
RP1210 communication
device
CPA Tool
OE-11178 or 12-999-01-01
(with blue rubber sides)
CPA Extension Harness 12-999-01-05
TL2900079
4 required
Banana Jack breakout
(short)
12-999-01-06
2 required
Banana Jack breakout
(long)
12-999-01-08
2 recommended
Banana test leads
in kit ZTSE4435C
can be used in conjunction with 12-9990106 if 129990108 is not available
180-pin Breakout Box
00-00956-08
E1 and
E2 Harness Overlay
(Breakout box overlay)
16-00530-00
2010 MaxxForce 11 &
13 Harness (E1/E2)
00-01468-00
TL2900113
SFN1064
Tools Resource Center
WARNING: To prevent personal injury and / or death, read all safety instructions in the “Safety Information” section of
the Engine Service Manual
or Engine Diagnostic Manual.
•
Park vehicle on a hard, flat surface, turn engine off, set parking brake, and install wheel chocks to prevent vehicle
from moving in either direction.
• Always wear safe eye protection when performing vehicle maintenance.
CAUTION: To prevent property damage, the Cylinder Performance Analyzer (CPA) is a sensitive and sophisticated
piece of equipment and should be handled with care. Exterior damage may adversely affect the functionality of the
tool, causing flawed test results.
When testing a MaxxForce® 13 engine, connect the CPA tool only if the vehicle is parked and the parking brake is set.
Never drive the vehicle with the CPA tool (or cables) connected to the engine because it may stall without warning.
CPA HARDWARE INSTALLATION INSTRUCTIONS
CAUTION: Secure the CPA tool and related wiring away from hot and moving engine parts with cable ties while
performing tests.
To print out the instructions included in the CPA software, click 13L HPFP CPA instructions. These instructions include a photo
of the breakout box and cable hookups.
1. Connect cable between
port on CPA Tool to USB port on EZ Tech® or other Electronic Service Tool (EST) with CPA and ServiceMaxx installed.
2.
Connect RP1210 communication device (ie Nexiq) to the vehicle J1939 datalink connector and the other to the EZtech.
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IK1201252 MaxxForce 13L High Pressure Fuel Pump CPA Test
3.
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Disconnect two connectors (E2 must be removed prior to removing E1) on ECM.
4. Connect the E1 breakout harness connector to the E1 ECM 96 pin connector. Reconnect the second connector (E2) back
to the ECM.
5. Connect E1 breakout harness 00-01648-00 connector to the to the E1 engine harness connector that was removed from the
ECM.
6. Connect X connector of engine harness 00-01648-00 to X connector of 180 pin breakout box 00-00956-08. (Z connector of
engine harness 000164800 is not used).
7. Connect "cam sensor" channel (CMP) on CPA box to ECM breakout box
E17 black & E41 red, using 129990105 and banana jack 129990106.
8.
Connect "crank sensor" channel (FPCV) on CPA box to ECM breakout box
E73 black & E25 red, using 129990105 and banana jack 129990106.
9.
Connect "sensor 3" channel (FRP) on CPA box to ECM breakout box
E21 black & E34 red, using 12-999-01-05 and banana jack 12-999-01-08 (or substitute 12-999-01-06 and banana lead from
ZTSE4435C).
10. Connect "sensor 4" channel (FDP) on CPA box to ECM breakout box
E22 black & E35 red, , using 12-999-01-05 and banana jack 12-999-01-08 (or substitute 12-999-01-06 and banana lead from
ZTSE4435C).
NOTE: The two signal adjustment knobs should be turned as far clockwise as possible. Newer CPA tool versions are not
equipped with these knobs.
CPA TEST INSTRUCTIONS
Prior to using this article, refer to IK1201061 for 3055-0 and/or IK1201063 for 3055-15.
Preliminary Test & CPA Software Requirements
1. Confirm that the engine runs well enough to complete a ServiceMaxx "High Pressure Fuel Pump Test". Do not proceed until
this is confirmed.
2. If the test does not run, refer to TROUBLESHOOTING- HPFP WILL NOT RUN IN SERVICEMAXX near the end of this
article.
3. Verify CPA software is downloaded--check for "Engine Cylinder Performance Analyzer" software in Start menu. If the
software is NOT listed, it must be installed prior to continuing.
4.
Verify CPA software is updated to version 6.XXX or higher
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IK1201252 MaxxForce 13L High Pressure Fuel Pump CPA Test
Page 4 of 11
Refer to TL2900030 Dealer EZ-Tech and Diagnostic Software Support Resource Center for support to obtain or upgrade
software.
Service Maxx/ CPA Software Instructions
To print out the instructions included in the CPA software, click 13L HPFP CPA instructions
1.
Key On Engine Off
2.
Launch ServiceMaxx.
3.
In Service Maxx, Select "Tests" "Cylinder Performance Analyzer"
4. In the CPA window, the CPA Log-In window appears and populates vehicle information. Manually enter operator and
customer complaints, and click PROCEED (or F5)
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IK1201252 MaxxForce 13L High Pressure Fuel Pump CPA Test
5.
In CPA window, select "Tools" "13L HPFP"
6.
Start the vehicle and make sure engine coolant temperature is 100 degrees F or greater.
7.
In CPA window, the CPA HPFP test window will open. Select "Start Test"
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IK1201252 MaxxForce 13L High Pressure Fuel Pump CPA Test
8.
"You have selected HPFP test" window will appear. Select "Proceed" (not shown below)
9.
In CPA, "Please start test from ServiceMaxx" window will appear.
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IK1201252 MaxxForce 13L High Pressure Fuel Pump CPA Test
Page 7 of 11
10. Toggle to the ServiceMaxx window. In ServiceMaxx, Select "Tests" "KOER Tests" "High Pressure Pump Test"
11. When the pretest Information window appears in ServiceMaxx, select "OK"
12. Toggle to the CPA window. In CPA, the HPFP test in process window will appear.
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IK1201252 MaxxForce 13L High Pressure Fuel Pump CPA Test
Page 8 of 11
13. In CPA, when the test has completed, a results screen will appear.
If the CPA tool generates a WAC code, replace the High Pressure Fuel Pump.
If the CPA tool shows that the HPFP has passed, continue with further diagnostics or open a Tech Services case file.
The above CPA screen shows the HPFP has passed the test and further diagnostics are needed.
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IK1201252 MaxxForce 13L High Pressure Fuel Pump CPA Test
Page 9 of 11
The above CPA screen shows that the HPFP has failed and should be replaced. A WAC code is generated.
14. In Service Maxx, the test completed screen will appear.
15. Turn off the vehicle. Close CPA and ServiceMaxx programs as necessary. Disconnect all CPA test hardware and
reassemble harness connections.
16. CPA test complete--proceed with repairs or return to iKNow diagnostics.
CPA File Attachment to Case Files Instructions
1.
Open the case file in the International® Service Portalsm.
2.
From the case file home page, select the BROWSE button.
4.
Select Engine Cylinder Performance Analyzer folder.
5.
Select the Mondat file from the appropriate test recording(s)
6.
Verify the Mondat file is under the Attachments section of the case file home screen.
TROUBLESHOOTING HPFP will not run in ServiceMaxx
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IK1201252 MaxxForce 13L High Pressure Fuel Pump CPA Test
Page 10 of 11
TEST ENTRY CONDITIONS
The section is to help troubleshoot when the HPFP test will not run in ServiceMaxx. The following items can
be addressed in ServiceMaxx High Pressure Pump session.
1.
In the first tab, review the entry conditions which must be met for the HPFP test to run.
2.
In the "Entry Condition signals" tab, review the current signals and compare to above requirements.
3.
In the "Parameters" tab, change any parameters as needed.
4.
Perform HPFP test.
WARRANTY INFORMATION
Special Requirements:
In April or May 2015, the Warranty Center will be requiring WAC or case file for High Pressure Fuel Pump replacements. This
will be announced in a future Warranty Policy Letter.
Warranty Claim Coding:
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IK1201252 MaxxForce 13L High Pressure Fuel Pump CPA Test
Page 11 of 11
For all Warranty Coding, see the appropriate iKNow article.
Group: 12000 - Engine
Noun: 454 - High Pressure Fuel Pump
Standard Repair Times:
Hrs Code
Model Engine
0.5 A12-2158U
All
0.5 A12-2158US All
Description
EPA10 MAXXFORCE 11/13 Cylinder Performance Analyzer Tool Diagnostics HP Fuel Pump
N13
Cylinder Performance Analyzer Tool Diagnostics HP Fuel Pump
SRT Manual
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Comments
You received the following feedback From: dy02266 - Greg Bursey Email Address: [email protected] Job Classification: SE008,
DY02266 Service Technician Dealer: C22-HARVEY & COMPANY LTD Feedback: step #8 says " Connect "crank sensor" channel (FPCV) on CPA
box to ECM breakout box " and i think the abbreviation should be (CKP) instead of (FPCV).
Created
Date
3/28/2015
8:42:26 AM
Copyright © 2015 Navistar, Inc.
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