NHTSA ID Number: 10115460
Manufacturer Communication Number: IK1201103
TSB/Document Date: 2017-08-16
Summary
1209-0 EBP Above Desired During Acceleration
Action
Decision
Yes: Actuator is good, please
move to step 14
Mark the base of the Actuator Rod. Apply 21.5psi of shop air to the
Wastegate Actuator. The actuator rod should move 14mm (+/-2mm).
No: Replace wastegate actuator
Does the actuator rod pass this test?
Action
Decision
14
Does it pass an Air Management Test
Yes: Retest for 1209 fault
No: Follow EGR Valve Diagnostics:
IK1200632. Steps 15 and 16 are
based off of IK1200632.
Step
15
Action
Does EGR Valve pass testing?
Decision
Yes: Check EGR Cooler for
plugging
Note: EGR valve test may fail at high altitude. Please check for any air in
restrictions.
No: Replace EGR Valve and retest
for high EBP
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IK1201103 12090 EBP Above Desired During Acceleration
Page 6 of 8
Action
Decision
16
Is the EGR Cooler plugged?
Yes: Replace EGR Cooler
No: Retest for codes. If 1209 fault no
longer comes active during testing
then release unit.
Ensure Wastegate is operating properly:
If actuator movements do not correlate to specified pressures, replace the Wastegate Actuator
PN: 1889625C91
Parts Information
Description
Exhaust Gas Temperature Sensor
Part Number
1888560C1
Short Hose Kit
1885394C1
Long Hose Kit
1891330C93
Boost Control Solenoid
62094130008 (pictured in overview)
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IK1201103 12090 EBP Above Desired During Acceleration
Wastegate Actuator
Page 7 of 8
1889625C91 (pictured in Wastegate
Diagnostics)
1890997C92
7082872C92
EGR Valve
EGR Cooler
Use the following part numbers when replacing damaged hoses
Short hose to ETV: 1885394C1
Longer over valve cover hose: 1891330C93
Boost Control Solenoid Operation Overview:
Standard Repair Times
Code
Description
Time Hours
N/A
Short and Long Hose Kit
T 0.5
Time hr.
N/A
Boost Control Solenoid
T 0.4
Time hr.
N/A
Wastegate Actuator
T- 0.6
Time hr.
E12-6893T
EGR Valve HC Bus
w/2010 Emission
Time
0.7
hr.
GY12-6893T
EGR Valve CE/BE w/2010
Emissions
Time
0.7
hr.
KL12-6893T
EGR Valve 4300, 4400
w/2010 Emissions
Time
0.7
hr.
M12-126893T
EGR Valve 7300, 7400,
7500 w/2010 Emissions
Time
0.7
hr.
E12-6892T
EGR Cooler HC Bus
w/245HP and above
Time
4.9
hr.
E12-6892T-20
EGR Cooler HC Bus
below 245 HP
Time
4.6
hr.
GY12-6892T
EGR Cooler CE/BE
w/245HP and above
Time 4.9
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IK1201103 12090 EBP Above Desired During Acceleration
G12-6892T
EGR Cooler CE below
245HP
Time
4.6
hr.
KL12-6892T
EGR Cooler 4300, 4400
w/245HP and above
Time
7.2
hr.
K12-6892T
EGR Cooler 4300 below
245HP
Time
6.7
hr.
M12-6892T-20
EGR Cooler 7300, 7400,
7500 w/245HP and above
Time
5.2
hr.
M12-6892T
EGR Cooler 7300 below
245HP
Time
4.9
hr.
NH12-6892T-20
EGR Cooler
RE/Motorhome w/245HP
and above
Time
6.0
hr.
NH12-6892T
EGR Cooler
RE/Motorhome below
245HP
Time
5.6
hr.
Y12-6892T
EGR Cooler BE below
245HP
Time
4.6
hr.
Page 8 of 8
Warranty Coding
Group
Description
Noun
12908
Wastegate Actuator
Hose
953
12908
Boost Control
Solenoid
954
12908
Wastegate Actuator
277
12000
EGR Valve
893
12000
EGR Cooler
892
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Copyright © 2015 Navistar
, Inc.
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TSB/Document ID: IK1201103
Replacement Service Bulletin Number:
MFR Communication Date: 2015-03-09
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MFR Component System:
MFR Component Subsystem:
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