NHTSA ID Number: 10115372
Manufacturer Communication Number: IK1201064
TSB/Document Date: 2017-08-16
Summary
SPN 3055 FMI 17 FRP above maximum with minimum command Troubleshooting
IK1201064 SPN 3055 FMI 17 FRP above maximum with minimum command Troubles... Page 1 of 3
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EL SALVADOR, TRINIDAD AND TOBAGO, UNITED STATES,
IK1201064
URUGUAY, VENEZUELA, MEXICO, ARUBA, NICARAGUA,
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Availability: ISIS, FleetISIS
Revision:
6
Major
System:
ENGINES
Created:
1/29/2014
Current
Language:
English
Last
Modified:
5/27/2015
Author:
Amber
Chapman
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Title : SPN 3055 FMI 17 FRP above maximum with minimum command Troubleshooting
Applies To : EPA 2010 MaxxForce 11 / 13 / 15L Engines
CHANGE LOG
2015/05/27 Removed references to N13 because it is linked through FCAP now. Revised link to CPA test instructions.
2015/04/13 Revised step 4 to run HPFP CPA test. Added N13 SRTs.
2014/11/20 Added step to check fuel for contamination. Added Tooling table.
2014/06/10 Adding the 15L MaxxForce information.
2014/05/21 Improved diagnostics for FPCV step 4.
DESCRIPTION
This document contains the steps to be taken to diagnose and correct a SPN 3055 FMI 17 FRP Above Maximum with Minimum Command. This fault code
sets when the Engine Control Module (ECM) detects Fuel Rail Pressure (FRP) is above maximum when the minimum is commanded.
SYMPTOMS
Diagnostic Trouble Codes & Dashboard Indicator Lights:
DTC/Light
Description
SPN 3055 FMI 17
FRP Above Maximum with Minimum Command
Fault Code Entry Conditions:
Condition /
Description
Setting Criteria
Enable Conditions / Values
FRP Governor
FRP governor error < 725 PSI
deviation below
at 600750 RPM
minimum limit
Time
Required
•
•
•
•
Key ON
ECM Not in limp-home mode
Metering unit flow < 327670 mm3/sec
10
Engine speed > 0 rpm OR Fuel Rail Pressure > 90000
seconds
kpa for more than 20 engine revolutions
• Fuel injector quantity command > 5mg/stroke
• ECT1>-40°F (-40°C) Engine not overrunning
Malfunction Indicator Lamp (MIL) Reaction
• MIL will illuminate when this fault is detected during two consecutive drive cycles.
Possible Causes
• Restricted high-pressure pump fuel return line
• Fuel Pressure Control Valve (FPCV) or circuit fault
SPECIAL TOOLS
Tool Description
Tool
Number
Fuel Priming Tool
1292201
Clean Fuel Source Tool
1563701
Comments
Instructions
Only if necessary
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IK1201064 SPN 3055 FMI 17 FRP above maximum with minimum command Troubles... Page 2 of 3
Compucheck Fitting
ZTSE4526
For fuel restriction or fuel return pressure test, if
necessary
Pressure Test Kit
ZTSE4409
For fuel restriction test, if necessary
Fuel Inlet
Restriction/Aeration Tool
ZTSE4886
For fuel restriction test, aeration test, or fuel return
pressure test, if necessary
Fuel Pressure Gauge
ZTSE4681
For fuel return pressure test, if necessary
Fuel Block Off Tool
ZTSE4905
For fuel restriction test and aeration test, if
necessary
ZTSE4906
Link to Tools Resource Center
SERVICE PARTS INFORMATION
Kit Description
Part Number
Quantity
Required
Fuel Pressure Control Valve
7092109C91
1
If required
High Pressure Fuel Pump Kit 11L/13L
3007641C95
1
If required
High Pressure Fuel Pump Kit 15L
3014489C91
1
If required
Notes
Decision
Yes. Go to Step 2.
Check recent vehicle history noting fuel system repairs.
Check fuel level. Read fuel level using the vehicle instrument panel
gauge and perform a visual inspection of fluid level in the fuel tank.
Is sufficient fuel in the fuel tank and not leaking?
1
Has the vehicle run issue free since the last fuel system service?
Step Action
No. Add fuel or repair leaks and
properly prime the fuel system. Go
to Step 2.
Decision
Yes. Go to Step 3.
Using Electronic Service Tool (EST) with ServiceMaxx™ software,
check Diagnostic Trouble Code (DTC) list for SPN 94 FMI 0 (FDP);
SPN 157 FMI 3, 4, 20; and 21 (FRP) or SPN 633 FMI 3, 4, and 5
(FPCV).
2
Is the EST DTC list free of SPN 94 FMI 0; SPN 157 FMI 3, 4, 20, and
21; and SPN 633 FMI 3, 4, and 5?
Step Action
3
No. Repair SPN 94 FMI 0; SPN
157 FMI 3, 4, 20, and 21; and SPN
633 FMI 3, 4, and 5. See health
report for link to diagnostics. Go to
Step 3.
Decision
Yes. Go to Step 4.
Check for restricted fuel return line.
Perform HP Pump Fuel Return Pressure Test.
Is fuel return pressure < 13 psi?
No. Repair restriction in fuel return
line between high-pressure fuel
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IK1201064 SPN 3055 FMI 17 FRP above maximum with minimum command Troubles... Page 3 of 3
pump and fuel tank. Recheck for
Fault Codes.
Step Action
Decision
Yes. Replace the High Pressure
Fuel Pump if a WAC was
generated by the CPA tool. Make
sure to use fuel priming tool (1292201).
Run the High Pressure Fuel Pump test using ServiceMaxx and
Cylinder Performance Analyzer.
See HPFP CPA Test
Did the CPA issue a Warranty Authorization Code, indicating the high
pressure pump needs to be replaced?
4
No. Open a Tech Service Case
File and attach CPA file, if
available.
WARRANTY INFORMATION
Claim Requirements/Approvals:
There are no special requirements for this repair.
Warranty Claim Coding:
Group: 12000 - Engine
Noun:
454 - High Pressure Fuel Pump
Hrs
Code
Model
Description
0.5
A12-2158U
All
2010+ EPA MAXXFORCE
11/13
Cylinder Performance Analyzer Tool Diagnostics HP Fuel Pump
0.3
N12-2192U
WorkStar
2010+ EPA MAXXFORCE
11/13
HP Pump Fuel Return Pressure Test
0.3
Q12-2192U
TranStar
2010+ EPA MAXXFORCE
11/13
HP Pump Fuel Return Pressure Test
0.3
R12-2192U
ProStar
2010+ EPA MAXXFORCE
11/13
HP Pump Fuel Return Pressure Test
1.5
A12-5034
All
2010+ EPA MAXXFORCE
11/13
Electronic Engine Control Sensors / Valves (MaxxForce 11/13),
Replace FPCV
SRT Manual
OTHER RESOURCES
Master Service Information Site
Hide Details
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Copyright © 2015 Navistar
, Inc.
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TSB/Document ID: IK1201064
Replacement Service Bulletin Number:
MFR Communication Date: 2015-05-27
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:FUEL RAIL
MFR Component System:
MFR Component Subsystem:
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