NHTSA ID Number: 10115339
Manufacturer Communication Number: IK1500078
TSB/Document Date: 2017-08-16
Summary
SPN-157 FMI-0 FRP relief valve opening fault
IK1500078 - 2010 MaxxForce 11L/13L and N13 SPN-157 FMI0 FRP relief valve openi...
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Document
IK1500078
ID:
Availability: ISIS, FleetISIS, IsSIR
Revision: 1
Major
System:
FUEL SYSTEMS
Created:
8/15/2014
Current
Language:
English
Last
Modified:
4/26/2017
Author:
Amber
Chapman
Other
NONE
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Title : 2010 MaxxForce 11L/13L and N13 SPN-157 FMI-0 FRP relief valve opening fault
Applies To : EPA 2010 MaxxForce 11L/13L and N13 Engines
CHANGE LOG:
Dealers: Please refer to the change log text box below for recent changes to this article:
4/26/2017 - Updated step 2 diagnostics based on feedback from field.
4/12/2017 - Updated diagnostic software to Navistar
Engine Diagnostics™.
8/15/2014 Initial Article Release
DESCRIPTION:
This article addresses the service procedure for diagnosing the FRP relief valve opening fault (SPN 157 FMI 0) on EPA 2010
MaxxForce® 11 and 13 liter and N13 engines.
SYMPTOM(s)
Diagnostic Trouble Code(s) & Dashboard Indicator Light(s):
Engine Warning Lamp (EWL) on in dash and code 157 0 active that cannot be cleared using Navistar Engine Diagnostics™.
DTC/Light
Description
SPN 157 FMI 0
FRP relief valve opening fault
Customer Observations:
- Low Power
- Check Engine Light
SPECIAL TOOL(s) or SOFTWARE:
Tool Description
Tool Number
Comments
Electronic Service Tool (EST) with Navistar Engine Diagnostics™ software
J1939 and J1708 RP1210B Compliant Device
00-00956-08
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IK1500078 - 2010 MaxxForce 11L/13L and N13 SPN-157 FMI0 FRP relief valve openi...
Page 2 of 5
180 Pin Breakout Box
3-Banana Plug Harness
ZTSE4498
500 Ohm Resistor Harness
ZTSE4497
Big Bore Terminal Test Probe Kit
ZTSE4899
Breakout Harness for FRP
ZTSE4829
Digital Multimeter (DMM)
n/a
SERVICE PART(s) INFORMATION:
- Verify you confirm there is available stock in the PDC by referencing the Parts Catalog– Click Here
If the required parts are not available, please contact the Service Parts Group.
Kit Description
FITTING FUEL OUTLET*90 DEG
VOS
Part Number
Quantity
Required
3559213C2 1
FITTING FUEL
OUTLET*STRAIGHT V
3559214C2
FUEL W/S
FS19915
FUEL LINE MF13
62123075206
1
Ordering
Instructions
Order from
Navistar
Order from
Navistar
Overview:
GOVERNMENT REGULATION:Engine fluids (oil, fuel,
and coolant) may be a hazard to human health and the
environment. Handle all fluids and other contaminated
materials (e.g., filters rags) in accordance with applicable
regulations. Recycle or dispose of engine fluids, filters,
and other contaminated materials according to applicable
regulations.
WARNING:
To prevent personal injury or death, make sure the engine has cooled before removing
components.
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IK1500078 - 2010 MaxxForce 11L/13L and N13 SPN-157 FMI0 FRP relief valve openi...
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To prevent personal injury or death, do not let engine fluids stay on your skin. Clean skin and
nails using hand cleaner and wash with soap and water. Wash or discard clothing and rags
contaminated with engine fluids.
SERVICE PROCEDURE:
SPN FMI Condition
157 0
FRP relief valve opening
fault
Possible Causes
ECM calibration out of date
Fuel return line kinked
Battery ground stud / loose
LPCAC
FRP Sensor Circuit Diagram
Step
1
Step
2
Action
Verify ECM Calibration
Check vehicle calibration scorecard using Service Portal.
Decision
Is the ECM calibration up to date?
No: Update calibration and
recheck for Fault Codes.
Action
Inspect fuel lines.
Decision
Yes: Replace fuel line and
connector(s).
Yes: Go to step 2.
Are fuel lines kinked?
No: Go to step 3
Step
3
Action
Inspect LPCAC ground stud.
Is the ground stud loose?
Decision
Yes: Tighten
No: Go to step 5.
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IK1500078 - 2010 MaxxForce 11L/13L and N13 SPN-157 FMI0 FRP relief valve openi...
Step
5
Action
Inspect wiring harness.
Page 4 of 5
Decision
Yes: Replace wiring harness.
Are wires chaffed?
No: Go to step
Is fuel vent line clogged?
Are fuel lines reversed?
Step
7
Action
Clear all faults with EST.
Release the vehicle to the customer
Decision
WARRANTY INFORMATION:
Warranty Claim Coding:
Group: 08550
Noun:
401 Clean Power Cable (Battery to Cab)
Group: 15050
Noun: 352 Fuel System Hose/Pipe
Group: 08846
Noun: 909 Harness, Cab Wires, Conn's & Terminals
Standard Repair Time(s):
SRT Manual
OTHER RESOURCES
2010 MaxxForce 11/13 Resource Center (IK1200548)
2010 MaxxForce 11/13 Diagnostic Manual
2010 MaxxForce 11/13 Service Manual
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Feedback Information
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Copyright © 2017 Navistar, Inc.
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TSB/Document ID: IK1500078
Replacement Service Bulletin Number:
MFR Communication Date: 2017-04-26
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE
MFR Component System:
MFR Component Subsystem:
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