NHTSA ID Number: 10109395
Manufacturer Communication Number: E0D_LSC_CAT Deal
TSB/Document Date: 2017-08-01
Summary
Region Letter: Condition: ? Toyota has received reports that certain 2005 through 2008 model year Tacoma vehicles operated in specific cold climate areas (Cold Climate States) with high road salt usage may exhibit more-than-normal corrosion to the vehicle's frame. ? Toyota
investigated these reports and determined that the frames in some vehicles may not have corrosion-resistant protection sufficient for use in these areas. ? This combined with prolonged exposure to road salts and other environmental factors, may contribute to the development of more-than-normal rust in the frame of some vehicles. ? This condition is unrelated to and separate from normal surface rust which is commonly found on metallic surfaces after some years of usage and/or exposure to the environment.
the password.
- Select the appropriate campaign.
- Enter the VIN and the correct part numbers to order will be displayed.
- Order parts through the Dealer Daily Parts System.
- ETAs for the parts will be available via the normal system.
The website is for part(s) application reference only and will not order the part, nor will it confirm
campaign applicability or completion status.
Only vehicles currently registered in the “Cold Climate States” are covered under LSC E0D (LSC expiration date Mar 31, 2016)
Cold Climate States: CT, DE, IL, IN, KY, MA, MD, ME, MI, MN, NH, NJ, NY, OH, PA, RI, VA, VT, WI, WV and also includes the
District of Columbia .
LSC E0D – D – Page | 6
7.
Tools and Equipment
Please refer to the appropriate Technical Instructions for a list of tools and equipment.
CRC Application Stall Set Up TI
CRC Application TI
Spray Gun Maintenance / Storage TI
Supplemental Frame Replacement TI
8.
Before You Start
Carefully read the Campaign Dealer Information Packet (provided during LSC D0D) and supporting
material even if your dealership has previously performed CRC application campaigns.
Before starting E0D all dealer associates involved with this campaign must be properly trained using the
Dealer Information Packet, Quick Reference Guides and Technical Instructions. Training should be
documented in the associate training log.
9.
Warranty Processor Instructions
Verify Vehicle Eligibility:
1. Check the VIN range
2. Check the TIS vehicle Inquiry system
Yes
Is the vehicle registered in one of the Cold Climate States?
No
No further action required.
No
Contact your regional
representative for assistance.
Yes
Perform the Pre-Hoist Visual Inspection.
Inspect the Frame as Outlined in the TI.
Was perforation 10mm or larger found in the green area specified
below?
Yes
No
Remove the rust and clean the frame.
Was perforation 10mm or larger found in the locations identified in
green below (during the rust removal and/or cleaning process)?
Yes
Proceed with Frame
Replacement as outlined in the
TI.
No
Apply the 712AM Internal CRC to the areas of the frame outlined in the
TI.
Install the Body Plugs after applying the 712AM
and before applying the Noxudol 300S.
Apply Noxudol 300S (External Application) to the top, bottom and
sides of the frame as outlined in the TI.
After applying the CRCs place a CRC Customer Information
Hang Tag on the rear-view mirror.
After 24 hours return the vehicle to the customer.
Campaign Completed.
Only vehicles currently registered in the “Cold Climate States” are covered under LSC E0D (LSC expiration date Mar 31, 2016)
Cold Climate States: CT, DE, IL, IN, KY, MA, MD, ME, MI, MN, NH, NJ, NY, OH, PA, RI, VA, VT, WI, WV and also includes the
District of Columbia .
LSC E0D – D – Page | 7
(Warranty Processor Instructions CONTINUED . . . )
Important
!
ONLY use the following Operation (Op.) Codes if your dealership is located in
the Cold Climate States.
Important
All other dealers will be debited for any claims using these Op. Codes.
Reminder
Reminder
!
2005 – 2006
MY Tacoma
E0D
2007 – 2008
MY Tacoma
2005 – 2008
MY Tacoma
3605G3
3605G4
3605G5
3605GA
3605GB
2.6 hr/vehicle
3605GR
3605GS
1.8 hr/vehicle
1.6 hr/vehicle
3605GZ
1.8 hr/vehicle
3605GU
41.6 hr/vehicle
4.7 hr/vehicle
3605GX
3605GE
40.0 hr/vehicle
3605GN
3605GD
(4WD) Frame Replacement By Outside
Shop – Rust Perforation Found*
Flat Rate
Hour
5.7 hr/vehicle
(2WD) Frame Replacement By Outside
Shop – Rust Perforation Found*
3605GM
3605GC
(4WD) Frame Replacement By Dealer
Rust Perforation Found*
Frame Prep Incomplete
Rust Perforation Found*
E0D
CRC Application
By Outside Shop
3605G2
E0D
CRC Application
By Dealer
Op.
Code
(2WD) Frame Replacement By Dealer
Rust Perforation Found*
Limited
Service
Campaign
Remove Rust – Clean Frame
No Rust Perforation Found*
Frame Inspection
Operation Codes:
39.4 hr/vehicle
41.0 hr/vehicle
1.2 hr/vehicle
1.2 hr/vehicle
38.8 hr/vehicle
40.4 hr/vehicle
0.6 hr/vehicle
0.6 hr/vehicle
Note: The flat rate time above includes 0.1 hours for campaign administrative cost per unit.
* Based upon Toyota’s inspection criteria
Only vehicles currently registered in the “Cold Climate States” are covered under LSC E0D (LSC expiration date Mar 31, 2016)
Cold Climate States: CT, DE, IL, IN, KY, MA, MD, ME, MI, MN, NH, NJ, NY, OH, PA, RI, VA, VT, WI, WV and also includes the
District of Columbia .
LSC E0D – D – Page | 8
(Warranty Processor Instructions CONTINUED . . . )
Allowable Sublet for Limited Service Campaign E0D – CRC Application
Rental Vehicle: Use “RT” sublet type for Op. Code 3605G2, 3605G3, 3605GM, and 3605GN. During
the CRC application, customers’ rental car through the Toyota Rent-A-Car (TRAC) Program is
available for a maximum of 2 days. Follow the Toyota Transportation Assistance Program (TTAP)
guidelines.
Sublet: The sublet cost for Op. Code 3605G3 and 3605GN (CRC Application by an Outside Repair
Shop) should be claimed under sublet type ‘YF’ using the following formula:
= Maximum 3.1 Hours (for CRC Application) X Dealer Hourly Rate
(Under this Op. Code dealers are responsible for inspecting, removing rust, and cleaning the frame)
A maximum of $250 per vehicle may also be claimed under sublet type ‘YG’ for the cost of transporting
vehicles to an Independent or Dealer Body Shop for Op. Code 3605G3 and 3605GN
Materials/Supplies: Use “YA” sublet type for Op. Code 3605G2 and 3605GM. A maximum of
$49/vehicle cost for preparation and application materials/supplies (fire-retardant poly sheeting (tarp),
masks, tape, gloves, partitions, waste disposal, etc.) will be accepted.
Allowable Sublet for Limited Service Campaign E0D – Frame Replacement
Sublet: The sublet cost for Frames Replaced at an Independent or Dealer Body Shop should be
claimed under sublet type ‘YF’ using the following formula:
Description
Sublet Amounts
Op. Code 3605GA (2WD)
Op. Code 3605GE (2WD)
= Maximum 38.2 hours X Outside Repair Shop Rate
Op. Code 3605GX (2WD)
Op. Code 3605GB (4WD)
Op. Code 3605GU (4WD)
= Maximum 39.8 hours X Outside Repair Shop Rate
Op. Code 3605GZ (4WD)
A maximum of $250 per vehicle may be claimed under sublet type ‘YG’ for the cost of transporting vehicles to an
Independent or Dealer Body Shop for Op. Code 3605GA, 3605GE, 3605GX, 3605GB, 3605GU, and 3605GZ .
Rental Vehicles:
Op.
Code
3605GF
Description
Vehicle Rental 1-30 Days
Sublet Amounts
Follow the Toyota![]()
Transportation Assistance
Program (TTAP)
Guidelines.
Sublet
Type
DSPM Authorization
RT
Not Required
Vehicle Rental 31-60* Days
RT
Required
(For frame replacement)
**Rental car for frame replacement is up to 7 days. If frame replacement is delayed due to parts
availability, additional time, up to a total of 30 days, may be claimed. Additional time, up to a total of 60
days, may be claimed only with DSPM advance written authorization.
3605GG
(Submit LSC claims following the procedures described in the Toyota Warranty Policy and Procedures Manual.)
Only vehicles currently registered in the “Cold Climate States” are covered under LSC E0D (LSC expiration date Mar 31, 2016)
Cold Climate States: CT, DE, IL, IN, KY, MA, MD, ME, MI, MN, NH, NJ, NY, OH, PA, RI, VA, VT, WI, WV and also includes the
District of Columbia .
LSC E0D – D – Page | 9
10.
Campaign Designation Decoder
E
0
Year Campaign is Launched Repair Phase
8 = 2008
9 = 2009
A = 2010
B = 2011
C = 2012
D = 2013
E = 2014
F = 2015
Etc...
B
Current Campaign Letter
for this year
0 = Remedy
1 = Interim (Remedy
not yet available) “1”
will change to “0” when
the Remedy is
available
1st Campaign = A
2nd Campaign = B
3rd Campaign = C
4th Campaign = D
5th Campaign = E
6th Campaign = F
7th Campaign = G
8th Campaign = H
9th Campaign = I
Etc...
Examples:
A0D = Launched in 2010, Remedy Phase, 4th Campaign Launched in 2010
B1M = Launched in 2011, Interim Phase, 13th Campaign Launched in 2011
E0B = Launched in 2013, Remedy Phase, 2nd Campaign Launched in 2013
11.
Repair Quality Confirmation
The repair quality of covered vehicles is extremely important to Toyota
. To help ensure that all vehicles
have the repair performed correctly, please designate at least one associate (someone other than the
individual who performed the repair) to verify the repair quality of every vehicle prior to customer delivery.
12.
Media Contacts
If you are a dealership associate and have any questions, please contact your District Service/Parts
Manager. In the event you are contacted by the News media, it is imperative that all media contacts
(local and national) receive a consistent message. In this regard, all media contacts must be directed to
Cindy Knight (310) 468-2170 in Toyota Corporate Communications. (Please do not provide this number to
customers)
13.
Customer Contacts
A FAQ is attached to help respond to any customer concerns. If the customer has any further questions,
they are requested to contact the Toyota
Customer Experience Center. The Toyota
Customer Experience
Center can be reached at 1-888-270-9371 Monday through Friday, 5:00 am to 6:00 pm, or Saturday 7:00
am through 4:00 pm Pacific Time.
As part of our dedication to continuous improvement, changes have been incorporated in the production process to
ensure the highest quality products are provided to our customers.
Please review this entire package with your Service and Parts staff to familiarize them with the proper stepby-step procedures required to implement this Limited Service Campaign.
Thank you for your cooperation,
TOYOTA MOTOR SALES, U.S.A., INC.
Only vehicles currently registered in the “Cold Climate States” are covered under LSC E0D (LSC expiration date Mar 31, 2016)
Cold Climate States: CT, DE, IL, IN, KY, MA, MD, ME, MI, MN, NH, NJ, NY, OH, PA, RI, VA, VT, WI, WV and also includes the
District of Columbia .
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TSB/Document ID: E0D_LSC_CAT Deal
Replacement Service Bulletin Number:
MFR Communication Date: 2014-11-10
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: STRUCTURE
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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