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NHTSA ID Number: 10109359

Manufacturer Communication Number: T-SB-0143-14

TSB/Document Date: 2017-08-01


Summary

TSB: Some 2012 - 2013 model year Sequoia and Tundra vehicles equipped with 3UR engines may exhibit a MIL "ON" condition with the following Diagnostic Trouble Codes (DTCs): ? P2440: Secondary Air Injection System Switching Valve Stuck Open Bank 1 ? P2442: Secondary Air Injection System Switching Valve Stuck Open Bank 2 This condition may be caused by debris/ice in the air switching valve assembly. The Engine Control Module/ECM (SAE term: Powertrain Control Module/PCM) logic has been changed to reduce the possibility of this condition occurring.


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TSB/Document ID: T-SB-0143-14

Replacement Service Bulletin Number:

MFR Communication Date: 2014-11-07

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ENGINE

MFR Component System:

MFR Component Subsystem:


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T-SB-0143-14

November 7, 2014

Secondary Air Injection System - MIL "ON" DTC P2440
and/or P2442
Service
Category

Engine/HybrideBay logo System

Section

Emission Control

Market

USA

Applicability
YEAR(S)

MODEL(S)

2012 – 2013

Sequoia

2012 – 2013

Tundra

ADDITIONAL INFORMATION

Introduction

Some 2012 – 2013 model year Sequoia and Tundra vehicles equipped with 3UR engines may exhibit
a MIL “ON” condition with the following Diagnostic Trouble Codes (DTCs):
• P2440: Secondary Air Injection System Switching Valve Stuck Open Bank 1
• P2442: Secondary Air Injection System Switching Valve Stuck Open Bank 2
This condition may be caused by debris/ice in the air switching valve assembly. The Engine Control
Module/ECM (SAE term: Powertrain Control Module/PCM) logic has been changed to reduce the
possibility of this condition occurring. Use the following procedure to reprogram the ECM (PCM).

© 2014 ToyotaeBay logo Motor Sales, USA

Page 1 of 8

November 7, 2014

T-SB-0143-14

Page 2 of 8

Secondary Air Injection System - MIL "ON" DTC P2440 and/or P2442

Warranty Information
OP CODE

EG1406

DESCRIPTION

Reprogram ECM (PCM) Engine

TIME

OFP

T1

T2

0.4

89661-0CM20
89661-0CM21
89661-0CM22
89661-0CM23
89661-0CM30
89661-0CM31
89661-0CM32
89661-0CM33
89661-0CM60
89661-0CM61
89661-0CM62
89661-0CM63
89661-0CM64
89661-0CM70
89661-0CM71
89661-0CM72
89661-0CM73
89661-0CM74
89661-0CM80
89661-0CM81
89661-0CM82
89661-0CM83
89661-0CM90
89661-0CM91
89661-0CM92
89661-0CM93
89661-0CN20
89661-0CN21
89661-0CN22
89661-0CN23
89661-0CN24
89661-0CN30
89661-0CN31
89661-0CN32
89661-0CN33
89661-0CN34

8A

99

APPLICABLE WARRANTY
• This repair is covered under the ToyotaeBay logo Federal Emission Warranty. This warranty is in effect
for 96 months or 80,000 miles, whichever occurs first, from the vehicle’s in-service date.
• Warranty application is limited to occurrence of the specified condition described in
this bulletin.

© 2014 ToyotaeBay logo Motor Sales, USA

November 7, 2014

T-SB-0143-14

Page 3 of 8

Secondary Air Injection System - MIL "ON" DTC P2440 and/or P2442

Required Tools & Equipment
REQUIRED EQUIPMENT

Techstream 2.0*
Techstream Lite

SUPPLIER

PART NUMBER

QTY

TS2UNIT

ADE

1

TSLITEPDLR01

NOTE
• Only ONE of the Techstream units listed above is required.
• Software version 9.30.029 or later is required.
• Additional Techstream units may be ordered by calling Approved Dealer
Equipment (ADE) at 1-800-368-6787.
• The Diagnostic Tester is NOT recommended for flash reprogramming.
Please use Techstream or an approved J2534 interface to perform flash
reprogramming updates. Visit techinfo.toyota.com for more information
regarding J2534 reprogramming.

SPECIAL SERVICE TOOLS (SST)

PART NUMBER

QTY

GR8 Battery Diagnostic Station*

00002-MCGR8

1

NOTE
Additional SSTs may be ordered by calling 1-800-933-8335.
* Essential SST.

© 2014 ToyotaeBay logo Motor Sales, USA

November 7, 2014

T-SB-0143-14

Page 4 of 8

Secondary Air Injection System - MIL "ON" DTC P2440 and/or P2442

Parts Information
SEQUOIA
PART NUMBER
MODEL YEAR

ENGINE

TRANS

NEW

89661-0CM90
89661-0CM91
89661-0CM92
89661-0CM93

89661-0CM94

Towing

89661-0CM80
89661-0CM81
89661-0CM82
89661-0CM83

89661-0CM84

89661-0CN20
89661-0CN21
89661-0CN22
89661-0CN23
89661-0CN24

89661-0CN25

Towing

89661-0CN30
89661-0CN31
89661-0CN32
89661-0CN33
89661-0CN34

89661-0CN35

4WD
2WD
4WD
2012 – 2013

3UR-FBE

QTY

PREVIOUS

2WD

3UR-FE

PART NAME

OPTION

4WD

Computer,
Engine Control
(ECM/PCM)

TUNDRA
PART NUMBER
MODEL YEAR

ENGINE

TRANS

NEW

89661-0CM20
89661-0CM21
89661-0CM22
89661-0CM23

89661-0CM24

Towing

89661-0CM30
89661-0CM31
89661-0CM32
89661-0CM33

89661-0CM34

89661-0CM60
89661-0CM61
89661-0CM62
89661-0CM63
89661-0CM64

89661-0CM65

Towing

89661-0CM70
89661-0CM71
89661-0CM72

12


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