NHTSA ID Number: 10109218
Manufacturer Communication Number: NTB17-035
TSB/Document Date: 2017-08-01
Summary
2013 ? 2016 LEAF OCCUPANT CLASSIFICATION SYSTEM RETROFIT SERVICE INFORMATION The information in this bulletin is provided for customers who have concerns with their Occupant Classification System (OCS) operation after all campaigns have been completed. Follow the steps in this bulletin to determine if this OCS retrofit procedure is applicable to the vehicle you are working on.
Classification:
Reference:
RS17-025
Date:
NTB17-035
March 28, 2017
2013 – 2016 LEAF
OCCUPANT CLASSIFICATION SYSTEM RETROFIT
APPLIED VEHICLES:
2013 – 2016 LEAF (ZE0)
SERVICE INFORMATION
The information in this bulletin is provided for customers who have concerns with their
Occupant Classification System (OCS) operation after all campaigns have been completed.
Follow the steps in this bulletin to determine if this OCS retrofit procedure is applicable to
the vehicle you are working on.
DETERMINE IF OCS RETROFIT APPLIES
1. Check Service COMM to confirm if OCS reprogramming campaign has been completed
(R1607 / NTB16-054).
Completed:
Write on the repair order the date it was completed and by which dealer.
Go to step 2.
Not Completed:
Complete campaign R1607 / NTB16-054.
No further action needed. OCS retrofit does NOT apply.
Nissan
Bulletins are intended for use by qualified technicians, not 'do-it-yourselfers'. Qualified technicians are
properly trained individuals who have the equipment, tools, safety instruction, and know-how to do a job
properly and safely. NOTE: If you believe that a described condition may apply to a particular vehicle, DO
NOT assume that it does. See your Nissan
dealer to determine if this applies to your vehicle.
1/17
2. Verify and document the customer’s concern (have the customer demonstrate the
concern).
3. Using CONSULT-III plus, check for Airbag or OCS related DTCs.
No Airbag or OCS DTCs: go to step 4.
Airbag or OCS DTCs stored:
Refer to the Electronic Service Manual (ESM), section SRC – SRS Airbag
Control System, for diagnostic and repair information.
OCS retrofit does NOT apply.
4. If all of the following are confirmed:
Campaign R1607 / NTB16-054 has been completed.
Customer concern has been confirmed and documented.
No Airbag or OCS DTCs are stored.
Then
5. Perform the Service Procedure in this bulletin.
2/17
NTB17-035
SERVICE PROCEDURE
WARNING: This procedure involves working under the passenger seat. The metal seat
frame has sharp edges.
CAUTION: Handle interior trim carefully to avoid damage. Work with clean hands and
clean tools to avoid dirt and stains. Use protective covers as needed.
IMPORTANT: Follow all cautions, warnings, and notes in the Electronic Service Manual
(ESM) when working on or near a Supplemental Restraint System (SRS), such as an air
bag or OCS components.
1. Turn the ignition ON.
2. Write down the radio settings.
Presets
AM
FM 1
FM 2
SAT 1
SAT 2
SAT 3
Bass
1
2
Treble
3
Balance
4
Fade
5
6
Spd Sen. Vol.
3. If equipped, write down the customer preferred setting for the Automatic Air
Conditioning System.
If needed, refer to System Settings in the HAC section of the Electronic Service
Manual (ESM).
4. Check to see if the timer for “charging” or “climate control” is ON. If ON, turn OFF and
make sure to turn back ON after the service is completed.
For charging timer on vehicles with navigation – write down which days are OFF,
Timer 1 or Timer 2.
5. Turn the ignition OFF.
6. Passenger seat removal:
a. Disconnect both battery cables, negative cable first.
b. Wait at least 3 minutes.
c. Remove the passenger seat from the vehicle.
Refer to the ESM, section SE-Seat, for seat removal information.
7. Set the seat in a clean working area.
3/17
NTB17-035
NOTE:
In the next steps you will be replacing the seatbelt buckle and the OCS harness.
Figure 1 shows the old and new parts.
The new seatbelt buckle and OCS harness are listed in the Parts Information.
EXAMPLE
EXAMPLE
New OCS harness and
seatbelt buckle to be installed
Old OCS harness and seatbelt
buckle are removed from the seat.
Notice the new harness and buckle
have a new branch with connector
Figure 1
4/17
NTB17-035
8. Remove the seatbelt buckle and buckle harness.
Buckle is held on with one nut (see Figure 2).
Remove the buckle harness clips shown in Figures 2 and 3.
9. Install the new buckle and harness.
Install the new buckle harness clips into the same location as the old clips (see
Figures 2 and 3).
The new harness branch will be connected later in the procedure.
Torque the seat belt buckle mounting nut to:
49 N·m (5.0 kg-m, 36 ft-lb)
Seatbelt buckle
mounting nut
Harness
routed under
the seat
Harness clip
Harness clip
Harness clip
Figure 2
Harness clip
Harness clip
Buckle harness connector
New buckle harness
branch to be connected
later
Figure 3
5/17
NTB17-035
10. From under the seat, remove the old OCS harness and install the new one.
The OCS harness consists of the wiring and connectors between the OCS sensors,
OCS control unit and new seat belt buckle.
IMPORTANT:
a. Disconnect one OCS harness connector or mounting clip, then
b. Connect the new OCS harness connector or mounting clip before moving to the
next one.
Disconnecting/connecting one at a time will ensure that the new harness is
connected exactly as the old one.
Refer to images on the next page for exact harness mounting points.
6/17
NTB17-035
OCS and Seat Buckle Harness, Mounting Points and Component Locations
Buckle harness clip
Buckle harness clip
Yellow connector
harness routes on top
OCS control unit
OCS sensor
New buckle harness connector
(refer to steps 12, 13, and 14)
OCS harness clip
2 harness clips located on inside of
seat frame for OCS sensor
harness; (see Figure 5 below)
OCS sensor
Figure 4
OCS sensor
harness clip
locations - Clips
from inside of seat
frame
Figure 5
7/17
NTB17-035
OCS control unit
11. Replace the OCS control unit with the
new one.
OCS control unit is held on with 2
screws.
The OCS control unit is located under
the front edge of the seat.
Figure 6
12. Cut 2 strips of flocking tape (J-50397-8);
each strip about 5 inches long.
Flocking tape is part of the squeak
and rattle kit – J-50397.
Figure 7
13. Connect the new seat belt buckle
harness connector to the new OCS
harness connector.
Wrap 1 strip of flocking tape around
each side of the new connector as
shown.
Flocking tape on
both sides of
new connector.
Figure 8
8/17
NTB17-035
14. Secure the new connector to the seat frame support tube in the location shown in
Figure 9.
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TSB/Document ID: NTB17-035
Replacement Service Bulletin Number:
MFR Communication Date: 2017-03-28
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT:ELECTRICAL
MFR Component System:
MFR Component Subsystem:
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