NHTSA ID Number: 10109170
Manufacturer Communication Number: NTB16-110a
TSB/Document Date: 2017-08-01
Summary
2015-2016 ALTIMA; 4 CYLINDER WITH DTC P0776 STORED This bulletin applies only to vehicles equipped with 4-cylinder engine. This bulletin has been amended. Minor changes have been made on pages 1, 4, 16, 19, 29, 32, 35, 40, 46, 47, 53, 56, 65, 69 and 83. No other changes have been made. Please discard previous versions of this bulletin.
Classification:
AT16-001a
Reference:
Date:
NTB16-110a
February 9, 2017
2015-2016 ALTIMA; 4 CYLINDER WITH DTC P0776 STORED
This bulletin has been amended. Minor changes have been made on pages 1, 4, 16, 19, 29,
32, 35, 40, 46, 47, 53, 56, 65, 69 and 83. No other changes have been made.
Please discard previous versions of this bulletin.
APPLIED VEHICLE:
APPLIED TRANSMISSTION:
2015-2016 Altima (L33) with 4 cylinder only
CVT
IF YOU CONFIRM
The MIL is ON with DTC P0776 (PC SOLENOID B – Pressure Control Solenoid “B”
Performance/Stuck OFF) stored.
And
No DTCs are stored other than P0776 only, or P0776 with P1715.
NOTE:
P1715 (INPUT SPEED SENSOR) may be stored with DTC P0776.
If this issue should occur, the vehicle may hesitate and/or have reduced power.
If any DTCs are stored other than P0776 and P1715, this bulletin does not apply.
ACTION
Refer to the Repair Flow Chart on page 2 for CVT repair.
CAUTION: Always handle the CVT and component assemblies carefully and with
the appropriate lifting tools.
Pages 53 and 82 must be printed and attached to the repair order.
IMPORTANT: The purpose of ACTION (above) is to give you a quick idea of the work you
will be performing. You MUST closely follow the entire SERVICE PROCEDURE as it
contains information that is essential to successfully completing this repair.
Nissan
Bulletins are intended for use by qualified technicians, not 'do-it-yourselfers'. Qualified technicians are
properly trained individuals who have the equipment, tools, safety instruction, and know-how to do a job
properly and safely. NOTE: If you believe that a described condition may apply to a particular vehicle, DO
NOT assume that it does. See your Nissan
dealer to determine if this applies to your vehicle.
1/83
Repair Flow Chart
MIL ON with DTC P0776
(P1715 may be stored with
DTC P0776)
Vehicle may hesitate
or have reduced power
Remove the control
valve (valve body) and
inspect the belt
Evidence of
CVT belt slippage
The CVT
belt / pulley
checks out OK
Replace the sub assembly
Page 16
Replace the valve
body only
NOTE: Valve body will also
be replaced with subassembly
Page 64
For model year 2015 vehicles only:
Check TCM part number and if
needed perform reprogramming
Page 71
2/83
NTB16-110a
Table of Contents
Required Tools / Material
page 4
Essential Tools
page 4
Weights
page 5
Precautions when Disassembling a CVT Assembly
page 6
Control Valve (Valve Body) Removal and CVT Belt Inspection
page 7
CVT Assembly Removal
page 16
Remove the Converter Housing, Oil Seals, Oil Pump Cover, Oil Pump and
Oil Filter
page 19
Clean the CVT case surfaces
page 27
Clean the Oil Passages in the CVT Case, Oil Pump Cover, and CVT Filter
Area
page 28
New Pump Installation
page 30
Replace the Side Cover – Pulleys and Belt (sub-assembly)
page 32
Clutch Total Endplay Adjustment – Thrust Bearing Selection
page 49
Clean the Converter Housing Passages
page 54
CVT Reassembly
page 56
Control Valve (Valve Body) Strainer and Pan Installation
page 64
Install the CVT Assembly
page 70
Reprogram TCM
page 71
Trouble Shooting
page 78
PARTS INFORMATION
page 80
CLAIMS INFORMATION
page 81
PARTS KITS REFERENCE TABLE
page 82
3/83
NTB16-110a
Required Tools / Materials
Cherry picker / engine hoist / lifting arm (never handle replacement CVT
sub-assembly by hand)
Strap or chain to lift or lower CVT and sub-assembly
Petroleum jelly or equivalent
Extendable magnet
Large clean surface / 1 to 2 work tables
Vernier calipers
Brake cleaner
Rubbing alcohol
Plastic scraper
Essential Tools
Additional Essential Tools are available from Tech•Mate online: www.nissantechmate.com,
or by phone: 1-800-662-2001.
J-50255
CVT Service Tool Kit
J-50818
CVT2 Oil Pump
Seal Installer
J-25721-A
Slide Hammer Set
J-50272
Digital Depth
Gauge
J-51923
J-Hook Case
Separator
J-50271
Gauge Block
J-8092
Driver Handle
J-52282
Output Seal Installer
Figure A
4/83
J-52281
CVT Case Differential
Seal Installer
NTB16-110a
Essential Tools (continued)
J-51959
Guide Pins
Figure B
J-51909
Lifting Fixture (side cover)
J-51595-1
Eyelet & linkage
J-51595
Lifting Fixture (top)
Figure C
Figure D
Tech Cam J-51951
Lens swab J-51963
(not part of J-51951)
Figure E
Remove protective
film before first use
Additional Tech Cam J-51951 kits or components are available from Tech•Mate.
Weights
CVT assembly: 300 lbs. approximately
CVT sub-assembly: 65 lbs. approximately
5/83
NTB16-110a
SERVICE PROCEDURE
Precautions when Disassembling a CVT Assembly
Transmissions are vulnerable to particles (dust, metal, lint, etc.).
When disassembling a CVT, make sure your work environment (shop, workbench, etc.),
transmission area (sub-frame, oil pan, harness connector, etc.), and your hands are free of
contamination.
IMPORTANT:
Wash and clean the exterior of the CVT assembly prior to disassembling.
CAUTION: Cover all air breather and drive shaft holes to prevent water intrusion.
Apply rust penetrant to locator / dowel pins on torque converter housing and side
cover of CVT and allow to soak as needed.
Refrigerating oil seals may help in assembly (axle and T/C seals).
Only disassemble those parts which are mentioned in this bulletin.
Make sure all parts are clean prior to assembling / installing.
Unpack service parts just before installation.
Store the related parts that have been
removed separately to prevent being
mixed up; small cups can be used.
Figure F
IMPORTANT: The CVT unit “wiring harness
connector” will be reused during this
procedure. The wiring harness can be
disconnected from the valve body at the
wiring harness connector and remain in the
CVT.
Wiring harness
connector
Figure G
6/83
NTB16-110a
Control Valve (Valve Body) Removal and CVT Belt Inspection
1. Write down all radio station presets.
Presets
AM
FM 1
FM 2
SAT 1
SAT 2/3
Bass
1
2
Treble
3
Balance
4
Fade
5
6
Speed Sen. Vol.
2. Disconnect both battery cables, negative cable first.
3. Remove the valve body.
Before lifting the vehicle;
Place the transmission gear selector in Neutral.
Refer to the appropriate ESM, section TM – Transaxle & Transmission, for valve
body removal.
NOTE: The number ‘7’ is on the head of all bolts that need to be removed for valve
body removal. Do not remove any bolt that does not have the number ‘7’.
CAUTION: Never allow any chemicals or fluids other than NS-3 CVT fluid or
equivalent to enter the CVT assembly. Never allow any foreign debris, dust,
dirt, etc. to enter the CVT assembly.
For additional information, see video # 544: “CVT Belt Inspection”. This video is
located under the TECH TRAINING GARAGE VIDEOS tab in Virtual Academy.
7/83
NTB16-110a
Exploded View
(Total of 9 bolts)
Figure 1A
1.
Transaxle assembly
2.
Terminal cord assembly
3.
CVT fluid temperature sensor
bracket
4.
Control valve
5.
Bracket
6.
7.
New-style oil strainer assembly
8.
Old-style oil strainer assembly
9.
Oil pan gasket
10.
11. Drain plug
13.
Magnet
14. Spring washer
15. Manual plate
16.
Lip seal
17. Snap ring
18. Overflow plug
19.
8/83
12. Drain plug gasket
NTB16-110a
4. Secure the front right tire with a suitable
strap.
This will assist in making the belt turn.
5. Mark the front left tire with a suitable
marking.
This will assure all 360° of the belt is
inspected.
Figure 2A
6. Using borescope J-51951 with mirror
attachment, inspect the entirety of the two
sides of the belt that come in contact with
the pulleys (see page 11, Figure 7A).
Reference the pictures on pages 11
through 15 for comparison.
Belt
Pulley
Case
NOTE:
Be sure to remove the protective film
from the mirror before the first use.
Step 6a
Clean the camera lens and mirror
before each inspection. Use 90%
isopropyl alcohol, and a lens swab
from Lens Swab packet J-51963 listed
in the PARTS INFORMATION.
Figure 3A
Before inspecting, make sure the
camera handle’s AA batteries are
fresh and the LCD monitor’s battery
is charged.
a. Insert the camera lens between the
CVT case and pulley where shown in
Figures 3A and 4A.
Step 6c
Camera
flexible tube
Front
Insert the lens approximately seven
(7) inches, and then view the side
of the belt that contacts the pulley.
Figure 4A
9/83
NTB16-110a
b. Slowly and carefully turn the front left
tire one full turn in the forward rotation
to view all of the belt.
Holding the borescope with one
hand allows for turning the tire with
the other hand (see Figure 5A).
CAUTION: If the tire is rotated in the
rearward rotation, the camera lens
may get caught between the belt and
pulley.
c. If the inspection result is OK, inspect
the other side of the belt.
Insert the camera lens in the
second location where shown
in Figure 3A and 6A, and then
perform step 6b again.
d. If the inspection result is OK 360° on
both sides of the belt, proceed to step
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TSB/Document ID: NTB16-110a
Replacement Service Bulletin Number:
MFR Communication Date: 2017-02-09
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE
MFR Component System:
MFR Component Subsystem:
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