(g)HONDA

Service Bulletin

16-101

March 10, 2017

05240 Version 1

Warranty Extension: 2012-13 Insight Oil Consumption Exceeds
Customer Expectations
Replaces 15-015, 2012-13 Insight Oil Consumption Exceeds Customer Expectations
AFFECTED VEHICLES
Year
Model
2012-13
Insight

Trim
ALL

VIN Range
ALL

BACKGROUND
The oil control rings may become clogged with carbon deposits. These deposits restrict the ability to scrape and return
oil from the cylinder walls to the crankcase, which can result in misfires, engine cylinder damage, engine cylinder head
damage, and/or engine oil consumption that may exceed customer expectations.
To increase customer confidence, American Honda is extending the warranty on the engine related to engine oil
consumption to 8 years from the original date of purchase with no mileage limit.
The warranty extension does not apply to any vehicle that has ever been declared a total loss or sold for salvage by a
financial institution or insurer, or has a branded or similar title under any state's law.

CUSTOMER NOTIFICATION
Owners of affected vehicles will be sent a notification of this campaign.
Do an iN VIN status inquiry to make sure the vehicle is shown as eligible.

CORRECTIVE ACTION
If the customer complains of oil consumption, do the oil consumption test. If the test shows excessive consumption, then
disassemble and inspect the engine. In most cases, you will need to replace the pistons, piston pins, rings and spark
plugs.

CUSTOMER INFORMATION: The information in this bulletin is intended for use only by skilled technicians who have the proper tools,
equipment, and training to correctly and safely maintain your vehicle. These procedures should not be attempted by "do-it-yourselfers," and
you should not assume this bulletin applies to your vehicle, or that your vehicle has the condition described. To determine whether this
information applies, contact an authorized Honda automobile dealer.

© 2017 American Honda Motor Co., Inc. - All Rights Reserved

Page 1 of 28

PARTS INFORMATION
Quantity

Part Name

Part Number

Connecting Rod Bolt (if needed)

13204-PWA-003

8

Cylinder Head Gasket

12251-RB0-004

1

Drain Plug Washer (14 mm)

94109-14000

1

EGR Pipe A Gasket

18716-RB0-G01

1

EGR Pipe B Gasket

18719-RNA-A01

1

Flange Bolt (12 mm x 45 mm)

9017 4-TM5-000

3

Flange Nut (12 mm)

90213-SAA-000

2

Flexible Exhaust Gasket

18229-TF0-013

1

Head Bolt Washer (9 mm x 155 mm) (if needed)

90008-PWA-003

9

Head Bolt Washer (9 mm x 165mm) (if needed)

90008-RMX-003

1

Intake Manifold Gasket

17105-RBJ-007

4

Oil Filter

15400-PLM-A01

1

Oil Pan Gasket

11252-PWA-000

1

O-Ring

91333-PNC-006

1

O-Ring (8.8 mm X 1.9 mm)

91302-GE0-000

1

O-Ring (17.8 mm x 2.4 mm)

11203-PWA-003

1

Oil Strainer Gasket

15221-PZ1-000

1

Sealing Washer (28 mm)

90401-PR4-000

1

Spark Plugs

12290-RW0-003

8

Piston Kit (contains 4 pistons, 4 pins, and 4 ring packs.)

06131-RBJ-305

1

TWC Gasket

18115-RB0-004

1

REQUIRED MATERIALS
Quantity

Part Name

Part Number

Honda Bond 4
(one tube will repair 5 vehicles)

08717-1194

1

Genuine Honda Motor Oil (0W-20)

08798-9036

4

Honda Long-Life Antifreeze/Coolant Type 2

OL999-9011

1

Page 2 of 28

TOOL INFORMATION
Quantity

Part Name

Tool Number

Piston Base

07973-6570500 or
07973-657 A500

1

Piston Base Head/Insert

07TGF-001 000A

1

Insert Pin

07PAF-0010700 or
07PAF-001A700

1

Piston Base Spring

07973-6570600 or
07973-657 A600

1

Pilot Collar OD 18 mm

070AF-PWC0130 or
070AF-PWCA 130

1

Insert Adjust

070AF-PWC0120 or
070AF-PWCA 120

1

Pilot Pin

070AF-PWC0110 or
070AF-PWCA 110

1

73 mm Piston Ring Compressor

SCP1473 (or equivalent)

1

Engine Hanger

AART1256

1

These tools are available through the Honda Tool and Equipment Program at 888-424-6857. Verify that these tools are
on hand before scheduling the repair.

Page 3 of 28

WARRANTY CLAIM INFORMATION
NOTE: You must do an oil consumption test first. Refer to the job aid Engine Oil Consumption Test. If the oil
consumption test doesn't indicate excessive engine oil consumption, this warranty extension does not apply, continue
with normal troubleshooting.
Operation
Number

Do the engine oil
consumption test and, if
necessary, replace all 4
pistons, pins, rings and all
8 spark plugs.

1111 DV

Do the engine oil
consumption test and, if
necessary, replace all 4
pistons, pins, rings, all 8
spark plugs.

1111 DV

A

Add - Replace new cylinder
head.

Do the engine oil
consumption test and, if
necessary, replace the
short block.

1111 DW

Do the engine oil
consumption test and, if
necessary, replace the
short block.

1111 DW

A
Skill Level:

Description

Add - Replace new cylinder
head

Flat Rate
Time

Defect
Code

Symptom
Code

Template
ID

Failed Part Number

8.4 hrs

6C100

KD000

16-101A

13010-RBJ-JOO

8.4 hrs

6C100

KD000

16-101 B

13010-RBJ-JOO

8.6 hrs

6C100

KD000

16-101C

13010-RBJ-JOO

8.6 hr

6C100

KD000

16-101 D

13010-RBJ-JOO

0.5 hr

0.5 hr

Repair Technician

DIAGNOSIS
1.

Do an engine oil consumption test. Refer to the job aid Engine Oil Consumption Test.

2.

Review the results of the engine oil consumption test.
•
•

Based on the test results, if the engine is consuming an unusually high amount of oil, contact your DPSM for
approval, then go to REPAIR PROCEDURE.
Based on the test results, if the engine is consuming a normal amount of engine oil, the vehicle is OK. Have
the service advisor explain to the customer that the vehicle is OK, and that the consumption of oil is within a
normal range.

NOTE: Have the service advisor remind the customer to check the engine oil level every time the fuel tank is filled.
Modern engines require less frequent oil changes, which may impact the amount of oil used between oil changes.

Page 4 of 28

REPAIR PROCEDURE
NOTE:

•

•
•
•

IMA components are located in this area. The IMA is a high-voltage system. You must be familiar with the IMA
system before working on or around it. Make sure you have read the IMA service precaution before doing repairs
or service.
Before removing the engine/transmission, read the Service Precautions for the IMA System. Refer to the service
information.
To avoid damaging the wiring and terminals, unplug the wiring connectors carefully while holding the connector
portion.
Mark all wiring and hoses to avoid misconnection at reassembly. Also, be sure that they do not contact other wiring
or hoses, or interfere with other parts.

The following electronic service manual procedures have been used in full or in part within this service bulletin.
For more detail on these procedures and torque specifications, refer to the electronic service manual.
IMA System Service Precautions
Windshield Wipers & Cowl Removal
Fuel Pressure Relieving
Air Cleaner Assembly Removal
Intake Manifold Removal and Installation
Engine Oil Replacement
Coolant Replacement
Drive Belt Removal/Installation
Warm-Up TWC Removal/Installation
Cam Chain Removal
Cylinder Head Removal
Valve Adjustment
Oil Pan Installation
PCM Idle Learn Procedure
1.

Turn the battery module switch OFF.

2.

Remove the windshield wipers and cowl cover.

3.

Relieve the fuel pressure.

4.

Drain the radiator. Drain the coolant from the engine block by removing the rear drain plug on the backside of the
block.
NOTE: Collect coolant in a clean container for re-use. Reinstall the 28 mm drain bolt using a new washer when
coolant is completely drained.

5.

Disconnect the negative cable from the 12-volt battery.

6.

Remove the air cleaner assembly.

7.

Remove the intake manifold, and leave the throttle body in place.

8.

Remove the eight ignition coils.

9.