NHTSA ID Number: 10108258
Manufacturer Communication Number: A08-093
TSB/Document Date: 2017-06-30
Summary
SERVICE BULLETIN - A MANUFACTURING ERROR CAN PRODUCE OVER-PRESSURIZATION OF THE DRIVERS (FRONT) AIRBAG INFLATOR DURING AIRBAG DEPLOYMENT. IF AN AFFECTED AIRBAG DEPLOYS, THE INCREASED INTERNAL PRESSURE MAY CAUSE THE INFLATOR CASING TO RUPTURE. METAL FRAGMENTS COULD PASS THROUGH THE AIRBAG CUSHION MATERIAL, POSSIBLY CAUSING AN INJURY OR FATALITY TO VEHICLE OCCUPANTS.
~~------1.,...~~
~
INFLATOR
I
~
~:~~.~"'"'· ~~ ~
AIRBAG
8.
Use shop air to clean any debris that may be on the inflator, then remove the inflator from the airbag.
NOTE:
Do not allow any debris to enter the inflator opening in the airbag.
•
•
Do not deploy the inflator. The inflator must be returned to its supplier in the box the new inflator came in.
Follow the shipping instructions supplied with the inflator kit. If you have any questions about shipping, call
Warranty Parts Inspection (WPI) at 937-642-2737.
9.
Turn over the airbag (inflator side down), and shake it to remove any debris from the inflator opening.
Page 6 of 16
10. Install the new inflator in the airbag.
NOTE: There may be some minor surface rust or corrosion on the new inflator; this is OK.
Click on the image below for a short video about the different variations of the driver's and front passenger's
replacement inflators involved with the recalls related to Takata inflators. While both the driver's and front
passengers inflators are shown in the video, this is informational only. Replace inflators only as directed by the iN
VIN status inquiry.
Check your part number against the ones listed for each installation procedure. Use the correct installation
procedure for the part you received.
Part Number
04 770-SSA-305
Refer to Driver's lnflator Type 1 in the video.
The inflator is one piece and
fits easily into the airbag assembly.
•
Insert the inflator into the opening.
NOTE: Make sure the inflator wires are positioned toward the bottom of the airbag. If you install the inflator
incorrectly, you may not be able to reconnect the SRS airbag harness.
Page 7 of 16
Check your part number against the ones listed for each installation procedure. Use the correct installation
procedure for the part you received
Part Number
04770-SSA-405
Refer to Driver's lnflator Type 2 in the video.
The inflater is one piece.
A wide flange is halfway up
the body of the inflater.
•
Insert the airbag inflator into the opening. Do not force it into the airbag module.
NOTE: Make sure the inflator wires are positioned toward the bottom of the airbag. If you install the inflator
incorrectly, you may not be able to reconnect the SRS airbag harness.
-----------------
Page 8 of 16
•
Using a pair of pliers, gently pull up on each stud up while pushing the inflator module down until the airbag is
properly seated within the airbag module.
PROPERLY
SEATED
11. Install and torque the new locknuts to 3.9 N·m (2.8 lb-ft, 34 lb-in).
12. Cover the lower two inflator locknuts with new felt tape.
13. Reinstall the horn plate with new felt washers on its mounting bolts. Torque the mounting bolts to
3.9 N·m (2.5 lb-ft, 30 lb-in), then make sure the horn plate moves freely.
14. Reinstall the driver's airbag using new Torx bolts. Torque the bolts to 9.8 N·m (7.2 lb-ft).
15. Give your warranty clerk the R.O. that includes the inflator serial number and replacement part number. For the
warranty claim to be paid, the replacement inflator part number must be on the warranty claim and your warranty
clerk must enter the serial number in the Diagnostic Trouble Codes field.
Page 9 of 16
REPAIR PROCEDURE - CIVIC, CIVIC HYBRID
, CR-V, ODYSSEY, AND PILOT
NOTE:
Be careful not to damage any parts when replacing the inflator, and follow the procedure exactly.
•
•
If, before removing the airbag, you suspect that it may be the incorrect airbag for the vehicle or a counterfeit, do not
remove the airbag. Contact your DPSM for assistance.
Do not open the inflator kit until you have confirmed a Takata inflator is installed in the vehicle because if you have
•
to return the inflator, the kit must be unopened.
•
If the vehicle you are working on has an Autoliv airbag and inflator, do not disassemble the airbag because the
inflator cannot be reinstalled, and you will have to replace the airbag module.
1.
Remove the driver's airbag.
2.
Peel the label located inside the inflator box from its backing and attach it to the R.O. For the warranty claim to be
paid, the replacement inflator part number that you received must be on the warranty claim and your warranty
clerk must enter the serial number in the Diagnostic Trouble Codes field.
NOTE:
• The replacement part number is printed on the top part of the label and the serial number is printed on the
bottom. Make sure you attach the label to the R.O. and give it to the warranty clerk.
• There may also be a colored sticker located in the kit, ignore it because it is not used.
•
Not all inflator kits have a label included. In those cases, write the serial number and part number from the side
of the inflator box on the R.O. The part number always starts with 047.
INFLATOR PARTS BOX
PART NUMBER
L
--&4...
78"!""'
6- SilX-~30~6- - - - - - . . . _
1mi 1rn mn11 ~ ~ 1111111,111 11
2477186e07 4610
--7
SERIAL NUMBER
RETAINER
PLATE
SELF-ADHESIVE
LABEL
3.
INFLATOR
INSTALLATION
PARTS
(if applicable)
Place the airbag, face down, on a clean shop towel.
Page 10 of 16
4.
Visually inspect the airbag and the inflator for any unusual writing or markings.
•
•
If there is nothing unusual about the airbag or the inflator, go to step 5.
If there are any unusual markings, like an incorrect label or a model year written in marker, the airbag and
inflator may not be the correct airbag and/or inflator for the vehicle or it may be a counterfeit part. For more
information about counterfeit airbags, you can refer to safercar.gov, enter keywords MANAGING
COUNTERFEIT, and select Recommended Dealer Guidance for Managing Counterfeit Air Bags from the
list. If you suspect that the airbag or inflator is counterfeit, do not continue this procedure. Contact your
DPSM for assistance.
NON-STANDARD
SAFETY LABEL
5.
Civic only- Determine if the airbag is made by Autoliv or Takata by comparing the inflators to those in the images
below.
NOTE: The Autoliv serial number label is different from the Takata label; the Autoliv has 11 characters, the Takata
has 9.
•
If the airbag is made by Autoliv, the airbag is OK. Reinstall the airbag using new Torx bolts. Torque the bolts to
9.8 N·m (7.2 lb-ft). If you already received a replacement inflator, return the unopened kit to American Honda.
•
If the airbag is made by Takata, go to step 6.
TAKATA
M
~~wsSA-ABn-;~
1111 11m1111111 1 1 1
Locate serial
number here.
Page 11 of 16
6.
Using needle-nose vise grips or a 3/8 in. 6-point socket, remove the four locknuts from the inflator. The locknuts will
not be reused.
NOTE: Do not remove the inflator from the airbag until you complete step 7.
LOCKNUTS (4)
Do not reuse.
~~-----1.,...-~
~
INFLATOR
.
I
~
~:~;.~, ,. ~~~
AIRBAG
7.
Use shop air to clean any debris that may be on the inflator, then remove the inflator from the airbag.
NOTE:
Do not allow any debris to enter the inflator opening in the airbag.
•
•
Do not deploy the inflator. The inflator must be returned to its supplier in the box the new inflator came in.
Follow the shipping instructions supplied with the inflator kit. If you have any questions about shipping, call
Warranty Parts Inspection (WPI) at 937-642-2737.
8.
Turn over the airbag (inflator side down), and shake it to remove any debris from the inflator opening.
Page 12 of 16
9.
Install the new inflator in the airbag.
NOTE: There may be some minor surface rust or corrosion on the new inflator; this is OK.
Click on the image below for a short video about the different inflators.
Check your part number against the ones listed for each installation procedure. Use the correct installation
procedure for the part you received.
Part Number
04 770-SSA-305
Refer to Driver's lnflator Type 1 in the video.
04 770-S9A-306
•
Insert the inflator into the opening.
NOTE: Make sure the inflator wires are positioned toward the bottom of the airbag. If you install the inflator
incorrectly, you may not be able to reconnect the SRS airbag harness.
Page 13 of 16
Check your part number against the ones listed for each installation procedure. Use the correct installation
procedure for the part you received.
Part Number
04 770-SSA-405
Refer to Driver's lnflator Type 2 in the video.
04 770-S9A-405
•
Insert the airbag inflator into the opening. Do not force it into the airbag module.
NOTE: Make sure the inflator wires are positioned toward the bottom of the airbag. If you install the inflator
incorrectly, you may not be able to reconnect the SRS airbag harness.
•
Using a pair of pliers, gently pull up on each stud up while pushing the inflator module down until the airbag is
properly seated within the airbag module.
PROPERLY
SEATED
Page 14 of 16
Check your part number against the ones listed for each installation procedure. Use the correct installation
procedure for the part you received.
Part Number
04 770-SSA-408
Refer to Driver's lnflator Type 3 in the video.
The inflator is held down
by a directional retainer
that is keyed to the inflator.
~~
•
Place the inflator into the opening with the inflator harness toward the bottom of the airbag.
The inflator fits
easily into the
airbag assembly.
•
Install the bracket onto the studs. Make sure the locator tab fits into the locator hole as shown.
NOTE: Make sure the harness comes out through the center opening. Do not install the bracket over the
harness wires.
Page 15 of 16
Check your part number against the ones listed for each installation procedure. Use the correct installation
procedure for the part you received.
Part Number
04 770-S9A-409
Refer to Driver's lnflator Type 4 in the video.
The inflator is held down
by a directional retainer
that is keyed to the inflator.
•
Place the inflator into the opening with the inflator harness toward the bottom of the airbag.
Line up these three tabs
with the notches in the inflator.
•
•
Install the bracket onto the studs with the stamp LOWER at the bottom of the airbag.
Make sure the three tabs and notches are properly aligned.
NOTE:
•
•
The tabs and notches are designed to align in one direction only. If the tabs and notches are not aligned,
the inflator and bracket are not installed correctly.
Make sure the harness comes out through the center opening. Do not install the bracket over the harness
wires.
10. Install and torque the new locknuts to 3.9 N·m (2.8 lb-ft, 34 lb-in).
11. Reinstall the driver's airbag using new Torx bolts. Torque the bolts to 9.8 N·m (7.2 lb-ft).
12. Give your warranty clerk the R.O. that includes the inflator serial number and replacement part number. For the
warranty claim to be paid, the replacement inflator part number must be on the warranty claim and your warranty
clerk must enter the serial number in the Diagnostic Trouble Codes field.
END
Page 16 of 16
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TSB/Document ID: A08-093
Replacement Service Bulletin Number:
MFR Communication Date: 2015-05-21
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE
MFR Component System:
MFR Component Subsystem:
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