Technical Bulletin
The replacement Sanden compressor will come with the
specified type of PAG oil G 052 154 A2 (Figure 19).

I Note:
The compressor comes with a full charge of oil for the
entire refrigerant circuit. However the amount of PAG oil
supplied with the replacement compressor may not be
the exact amount to replenish the refrigerant circuit.
Drain and measure the PAG oil in the replacement
compressor to determine the required amount. If the
amount needs to be adjusted, do so using the correct
type of PAG oil specified in ETKA. Refer to Elsa for the
correct oil capacity for the compressor being installed.
Figure 19: Sanden compressor
manufacturer PAG oil G 052 154 A2.

Page 12 of 20
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
Warranty
I Note:
Document and attach all workshop findings of this procedure on the repair order.
All replaced compressors must have the shipping caps re-installed before being returned to the WPRC .

To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and
Procedures Manual 1>
Model(s)

Year

Eng. Code

Trans.
Code

VIN Range From

VIN Range To

Jetta

2013

CBPA,CBTA,CBUA,
CJAA

All

All

All

Jetta

2014

CBPA,CJAA

All

All

All

Jetta

2015

CVCA,CBPA

All

All

All

Jetta

2015

CPRA,CPKA,CPLA,
CPPA

All

AJ_FM313889

AJ_FM499999

Jetta

2016

All

All

All

All

Passat

2013-2016

CBUA,CBTA,CDVB,
CKRA,CVCA

All

All

All

Passat

2015-2016

CPKA,CPRA

All

A3_EC115640

A3_GC999999

Golf/Jetta
SportWagen

2013-2014

CJAA,CBTA,CBUA

All

All

All

NB/NBC

2013-2014

CJAA,CBTA,CBUA,

All

All

All

NB

2015

CVCA

All

All

All

NB

2015

CPRA,CPKA, CPLA,
CPPA

All

AT_FM643884

AT_FM699999

NBC

2015

CPRA,CPKA, CPLA,
CPPA

All

AT_FM813985

AT_FM899999

NB/NBC

2016

All

All

All

All

Page 13 of20
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
SAGA Coding
Claim Type:

Use applicable Claim Type 1>
Damage

Service Number:

HST

Damage Location
(Depends on Service No.)

--

Use applicable when
indicated in Elsa (L/R)

Code
0010

8734

Parts Manufacturer

I

I

SYP

Repair Procedure A: N280 valve replacement
Labor Operation 3>: Refrigerant drain and fill

87031700 = (See Elsa for SRT)

Labor Operation 3>: Noise dampening pan remove
and reinstall

108219XX = (See Elsa for SRT)

Labor Operation 3>: N280 valve remove and install

87371999 = 20 TU

Labor Operation 3>: Expansion valve remove and
reinstall

877019XX = (See Elsa for SRT)

Labor Operation 3>: Receiver drier replace (nonModine)

875555XX = (See Elsa for SRT)

Labor Operation 3>: Receiver drier replace (Modine)

875555XX = (See Elsa for SRT)

Labor Operation 3>: Air conditioner flush

87012999 = 140 TU

Labor Operation 3>: Front Bumper Cover remove
and install

632919XX = (See Elsa for SRT, if applicable)

Labor Operation 3>: Lock Carrier Loosen and Fasten 503809XX = (See Elsa for SRT, if applicable)
Outside Material: A/C Flush Machine Behr filter, Part $4.25 total per A/C System Flush which
No. BA1783400103
accompanies a repair (this amount equals ¼ of the
cost of the A/C flush machine filter)

OR
Page 14 of 20
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
Outside Material: A/C Flush Machine Bosch filter,
Part No. 17707 -6

$17.88 total per A/C System Flush which

accompanies a repair (this amount equals ¼ of the
cost of the A/C flush machine filter)

-OR-Repair Procedure B: (A/C compressor)
Labor Operation 3>: Refrigerant drain and fill

87031700 = (See Elsa for SRT)

Labor Operation 3>: Noise dampening pan remove
and reinstall

108219XX = (See Elsa for SRT)

Labor Operation 3>: N280 valve remove and install
(with debris on filter screen found)

87371999 = 20 TU

Labor Operation 3>: A/C compressor remove and
reinstall

873419XX = (See Elsa for SRT)

Labor Operation 3>: Expansion valve remove and
reinstall

877019XX = (See Elsa for SRT)

Labor Operation 3>: Receiver drier replace (nonModine)

875555XX = (See Elsa for SRT)

Labor Operation 3>: Receiver drier replace (Modine)

875555XX = (See Elsa for SRT)

Labor Operation 3>: Air conditioner flush

87012999 = 140 TU

Labor Operation 3>: Front Bumper Cover remove
and install

632919XX = (See Elsa for SRT, if applicable)

Labor Operation 3>: Lock Carrier Loosen and Fasten 503809XX = (See Elsa for SRT, if applicable)
Outside Material: A/C Flush Machine Behr filter, Part $4.25 total per A/C System Flush which
No. BA1783400103
accompanies a repair (this amount equals ¼ of the
cost of the A/C flush machine filter)

OR
Outside Material: A/C Flush Machine Bosch filter,
Part No. 17707 -6

Causal Part:

$17.88 total per A/C System Flush which

accompanies a repair (this amount equals ¼ of the
cost of the A/C flush machine filter)
5Q0260839

Page 15 of20
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
Diagnostic Time
GFF Time expenditure

01500000 = 55 TU max.

Road Test

01210002 = 10 TU

4>

01210004 = 10 TU
Technical Diagnosis

01320000 = 20 TU max.

YES

YES

YES

Claim Comment: Input "As per Technical Bulletin 2044165" in comment section of Warranty Claim.
1> Vehicle
2

> Code

3

> Labor

may be outside any Warranty in which case this Technical Bulletin is informational only

per warranty vendor code policy.
Time Units (TUs) are subject to change with ELSA updates.

4 > Documentation

required per Warranty Policy Procedures Manual.

Page 16 of 20
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
Required Parts and Tools
Part Description
Oil for refrigerant compressor
N280 Regulating Valve (Sanden)

Part No:

Quantity

G 052154A2

0.2 (Max if required)

1K0260839

1

-ORAir conditioner compressor

1

Seal ring (EXP valve line low)

1

Seal ring (EXP valve line high )

1

Seal ring (compressor)

1

Seal ring (compressor)

Order per vin application in
ETKA

1

Drier insert with mounting parts

1

Expansion Valve

1

(With Compressor replacement only)
Set of round seals (EXP valve to
evaporator)

1

Tool No:

Tool Description

ROB134APF

Robinair A/C Service Unit
Page 17 of20
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
VAS 6337/1A

Air Conditioning Flush Tool
Air Conditioning System Flushing Device Filter

Behr - BAl783400103

OR
Air Conditioning System Flushing Device Filter

Bosch - 17707-6

Page 18 of20
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
VAS 6338/3

Refrigerant Circuit Adapter 3
VAS 6338/12

Refrigerant Circuit Adapter 12
VAS 6338/38 (MY2013-2015)

Refrigerant Circuit Adapter 38
VAS 6338/17 (MY2016)

Refrigerant Circuit Adapter 17

Page 19 of20
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
Additional Information
All part and service references provided in this Technical Bulletin are subject to change and/or removal.
Always check with your Parts Dept. and Repair Manuals for the latest information.

Document Control Revision Table
Instance Number

Published Date

Version Number

2044165/1

7/11/16

V871611

Reason For Update
Original publication.

Page 20 of 20
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.