NHTSA ID Number: 10096619
Manufacturer Communication Number: A66165520386525
TSB/Document Date: 2017-03-29
Summary
THIS TECHNICAL SERVICE BULLETIN PROVIDES REPAIR INSTRUCTIONS FOR PAINT FLAKING OFF THE RADIATOR GRILLE OR FRONT LICENSE PLATE HOLDER.
Technical Service Bulletin
66 Paint flakes off radiator grille or license plate holder
66 16 55 2038652/5 August 2, 2016. Supersedes Technical Service Bulletin Group 66 number 15-53 dated May 7,
2015 for reasons listed below.
Model(s)
Year
VIN Range
Vehicle-Specific Equipment
A4,A5,Q5
2013- 2016
All
Not Applicable
Condition
REVISION HISTORY
Revision
Date
Purpose
5
-
Revised header data (Added model years)
Revised Warranty (Added time for license plate trim replacement on vehicles with
parking aid sensor)
4
5/7/2016
Revised Production Solution (Added information about improved paint process)
3
1/20/2015
Revised Warranty (Updated Service Number and Labor Operations)
The paint is flaking off of the radiator grille
or front license plate holder (Figure 1).
Figure 1. Example of flaked-off paint.
Page 1 of 4
© 2016 Audi
of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Audi
of America, Inc., its affiliated companies and its licensors. All rights arc reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.
Technical Service Bulletin
Technical Background
The surfaces of these components were too smooth (due to high-gloss polishing tools), which led to weak
adhesion of the paint during production. Only components with color index T94 are affected.
Production Solution
Polishing tools have been modified to create a rougher surface for better paint adhesion. The painting application
has been improved as the supplier is now using a new paint facility. The improved components that have been
produced were installed on vehicles being built around May 1, 2015.
Service
Replace the components according to the instructions in Elsa at Repair Manual» Body » Body Exterior» 66
Exterior Equipment » Radiator Grille/Front Trim.
Page 2 of 4
© 2016 Audi
of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Audi
of America, Inc., its affiliated companies and its licensors. All rights arc reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.
Technical Service Bulletin
Warranty
Claim Type:
Use applicable claim type. If vehicle is outside any warranty, this Technical Service Bulletin
is informational only.
Service Number:
Use one of the following:
•
•
6683 (For license plate trim only)
6605 (For radiator grille only OR both radiator grille and license plate)
Damage Code:
0030
Labor Operations:
License plate trim replacement only:
For A4, allroad:
License plate trim remove+reinstall (without parking aid
sensor)
6683 1900
20 TU
License plate trim remove+reinstall (with parking aid sensor)
6683 1999
30 TU
License plate trim remove+reinstall (without parking aid
sensor)
6683 9999
20 TU
License plate trim remove+reinstall (with parking aid sensor)
6683 1999
30 TU
License plate trim remove+reinstall (without parking aid
sensor)
6683 1901
20 TU
License plate trim remove+reinstall (with parking aid sensor)
6683 1999
30 TU
For AS:
For QS, SQS:
Radiator grille only OR both radiator grille and license plate:
For A4, AS:
Radiator grille remove + reinstall (without parking aid sensor)
6605 1950
20 TU
Radiator grille remove + reinstall (with parking aid sensor)
6605 1951
30 TU
Front bumper cover remove + reinstall
6329 1900
70 TU
License plate trim replacement (if needed)
6683 1999
10 TU
6605 1952
40 TU
For allroad:
Radiator grille remove + reinstall
Page 3 of 4
© 2016 Audi
of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Audi
of America, Inc., its affiliated companies and its licensors. All rights arc reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.
Technical Service Bulletin
Front bumper cover remove + reinstall
6329 1910
70 TU
Fog light adjusted (if necessary)
9464 1600
20 TU
License plate trim replacement (if needed)
6683 1999
10 TU
Radiator grille remove + reinstall (without parking aid sensor)
6605 1950
40 TU
Radiator grille remove + reinstall (with parking aid sensor)
6605 1951
50 TU
Front bumper cover remove + reinstall
6329 1900
90 TU
License plate trim replacement (if needed)
6683 1999
10 TU
Radiator grille remove + reinstall
6605 1956
20 TU
Front bumper cover remove + reinstall
6329 1900
90 TU
License plate trim replacement (if needed)
6683 1999
10 TU
GFF
No
allowance
0TU
Road test prior to service procedure
No
allowance
0TU
Road test after service procedure
No
allowance
0TU
For Q5:
For SQ5:
Diagnostic Time:
Technical diagnosis at dealer's discretion
(Refer to Section 2.2.1.2 and Audi
Warranty Online for DADP allowance details)
Claim Comment:
As per TSB #2038652/5
All warranty claims submitted for payment must be in accordance with the Audi
Warranty Policies and Procedures
Manual. Claims are subject to review or audit by Audi
Warranty.
Additional Information
All parts and service references provided in this TSB (2038652) are subject to change and/or removal. Always
check with your Parts Department and service manuals for the latest information.
Page 4 of 4
© 2016 Audi
of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Audi
of America, Inc., its affiliated companies and its licensors. All rights arc reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior
expressed written permission of the publisher.
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TSB/Document ID: A66165520386525
Replacement Service Bulletin Number:
MFR Communication Date: 2016-08-02
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT
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