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NHTSA ID Number: 10092241

Manufacturer Communication Number: 01-068

TSB/Document Date: 2017-02-18


Summary

FIX-AS-FAIL: AN INTERNAL ISSUE MAY CAUSE SOME HVAC MODE DOOR ACTUATORS TO FAIL. THIS WILL CAUSE THE HVAC SYSTEM TO ACT ERRATICALLY OR CONSTANTLY TURN ON AND OFF.


TIB 01-068 - T680/T880 HVAC Mode Door Actuator Replacement

Page 1 of 4

Technical Information Bulletin
01-068

Section
HVAC - 01

Subject
T680/T880 HVAC Mode Door Actuator Replacement

Release Date
11/4/2016

Condition
Customer comes in with a complaint of the HVAC system acting erratically or with an HVAC system that is constantly turning on and off and a HVAC
actuator is identified as the cause.

Chassis Affected
All HVAC modules installed in T680 and T880 vehicles built before 07/01/2016.

Action
FIX-AS-FAIL
If a customer comes into your dealership and demonstrates the condition above, verify build date code on all actuators and replace as needed, see the
procedures below.

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TIB 01-068 - T680/T880 HVAC Mode Door Actuator Replacement

Page 2 of 4

Warranty
Through Standard Warranty (includes Extended Warranty) KenwortheBay logo will pay for parts at dealer net plus applicable mark-up and labor:

NOTE
This bulletin only applies to T680 and T880
HVAC mode door actuators after a fault has been
identified through normal diagnostic procedures.
Inspect all actuators for dates code and replace any found with a dated code of 15/365 or earlier. A long claim must be filed using the SRT’s
listed in the table below.
File an additional claim for extraordinary circumstances. A claim for standard labor must be filed first.

Failure Location:
Failure Type:
SRT Code:

CLAIM CODING
001-001-090
Work Accomplished:
395
Responsibility Code:
See Below
Claim Type:

SRT
001-XXX
001-068
001-029
001-030
001-069
001-032

Time

35
05
N

Actuator
Inspect all Actuator Date Codes
HVAC Panel Airflow Actuator
HVAC Fresh/Recirculation Actuator
HVAC Temperature Actuator
HVAC Floor Airflow Actuator
HVAC Defrost Airflow Actuator

0.2 Hrs.
0.3 Hrs.
0.3 Hrs.
0.2 Hrs.
0.3 Hrs.
0.3 Hrs.

Vendor Code: 01-68
Take-Off Parts Disposition: Return parts to:
MAHLE Behr
ATTN: Mark Widak
2700 Daley Drive
Troy, MI 48083
Shipping Code: BE

Parts
Parts are available from PACCAReBay logo Parts.
Quantity
1

Part Number
T6892001

Description
Mode Door Actuator

Background
In some cases, the HVAC mode door actuator can send “fuzzy” signals back to the HVAC control head. When the HVAC control head receives these
“fuzzy” signals, it will force the HVAC actuators into calibration mode (the actuators move from end-stop position to end-stop position with the HVAC
Blower off).

Procedure
When diagnostics identifies a faulty HVAC Actuator:
Remove the glove box, lower kick panel, and dash panel to provide visual access to all actuators and check their date code using an inspection
mirror and flashlight.
Required Tools List

https://eportal.paccar.com/dealer/uskw/en/service/vehiclebulletins/vehiclefieldservice/Page... 12/5/2016

TIB 01-068 - T680/T880 HVAC Mode Door Actuator Replacement

Page 3 of 4

For Actuator removal and installation information see the service manual on KenwortheBay logo Service Net or follow the link below:
KM811250 2012 HVAC System - T680, T880
Pages 10-16 through 10-19
Inspect actuator build date on all actuators. If the actuators are identified by build date to be part of this issue then file the replacement under this
bulletin.

NOTE
Reimbursements will only be approved for this bulletin on HVAC actuators
with a build date of 15/365 or earlier. All other actuator claims are to be filed
through the normal process.

https://eportal.paccar.com/dealer/uskw/en/service/vehiclebulletins/vehiclefieldservice/Page... 12/5/2016

TIB 01-068 - T680/T880 HVAC Mode Door Actuator Replacement

Page 4 of 4

Authored by: JS

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TSB/Document ID: 01-068

Replacement Service Bulletin Number:

MFR Communication Date: 2016-11-04

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: EQUIPMENT

MFR Component System:

MFR Component Subsystem:


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