NHTSA ID Number: 10089021
Manufacturer Communication Number: TSBELE094
TSB/Document Date: 2017-01-18
Summary
SERVICE ACTION: LOW VOLTAGE DC-DC CONVERTER (LDC) SYSTEM LOGIC IMPROVEMENT (SA201) - THIS BULLETIN PROVIDES INFORMATION RELATED TO THE REPROGRAMMING OF THE LOW VOLTAGE DC-DC CONVERTER (LDC) SYSTEM OF SOME 2015~2016MY SOUL EV (PS EV) VEHICLES, PRODUCED FROM JOB# 1 THROUGH AUGUST 17, 2015, TO PREVENT THE POSSIBILITY OF 12V BATTERY DISCHARGE DURING KEY OFF/DOORS LOCKED CONDITION.
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TSB/Document ID: TSBELE094
Replacement Service Bulletin Number:
MFR Communication Date: 2015-10-13
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRICAL SYSTEM
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
GROUP
ELE
MODEL
2015~2016MY
Soul EV (PS EV)
NUMBER
094
DATE
October 2015
TECHNICAL SERVICE BULLETIN
SERVICE ACTION: LOW VOLTAGE DC-DC CONVERTER
(LDC) SYSTEM LOGIC IMPROVEMENT (SA 201)
SUBJECT:
This bulletin provides information related to the reprogramming of the Low
Voltage DC-DC Converter (LDC) system of some 2015~2016MY Soul EV (PS
EV) vehicles, produced from Job# 1 through August 17, 2015, to prevent the
possibility of 12V battery discharge during “key off/doors locked” condition. To
correct and/or prevent this condition, Kia
is requesting the completion of this
Service Action on all affected vehicles, including dealer stock, prior to delivery.
Before conducting the procedure, verify the vehicle is included in the list of
affected VINs.
Global Diagnostic System (GDS)
Kia
Diagnostic System (KDS)
NOTICE
A Service Action is a repair program without customer notification that is performed
during the warranty period. Any dealer requesting to perform this repair outside the
warranty period will require DPSM approval.
Repair status for a VIN is provided on WebDCS (Service> Warranty Coverage>
Warranty Coverage Inquiry> Campaign Information). Not completed Recall / Service
Action reports are available on WebDCS (Consumer Affairs> Not Completed Recall>
Recall VIN> Select Report), which includes a list of affected vehicles.
This issue number is SA 201.
File Under:
Circulate To:
x General Manager
x Service Advisor(s)
x Service Manager
x Parts Manager
x Technician(s)
x Body Shop Manager Fleet Repair
Page 2 of 6
SUBJECT:
SERVICE ACTION: OW VOLTAGE DC-DC CONVERTER
(LDC) SYSTEM LOGIC IMPROVEMENT (SA 201)
Upgrade Procedure:
To correct this condition, the LDC system should be reprogrammed using the GDS
download as described in this bulletin.
UPGRADE EVENT NAME
263.PS EV LDC S/W UPGRADE
NOTICE
•
•
•
•
A fully charged battery is necessary before the upgrade can take place. It is
recommended that the Midtronics GR8-1299 system be used in ECM mode
during charging. DO NOT connect any other battery charger to the vehicle during
the upgrade.
Be careful not to disconnect any cables connected to the vehicle or GDS/KDS
during the upgrade procedure.
Make sure the ignition is set to “ON”, prior to performing the procedure.
DO NOT place the vehicle in Ready Mode
during the upgrade.
ROM ID INFORMATION TABLES:
Upgrade Event #263
MODEL
PS EV
SYS
LDC
ROM ID
ECM P/NO
36632 0E140
PREVIOUS
NEW
EPSEENL LS3 D000
EPSEGNL LS0 D000
EPSEGNL LS1 D000
To verify the vehicle is affected, be sure to check the Calibration Identification of the vehicle's ROM ID
and reference the Information Table as necessary.
NOTICE
If performing this TSB using KDS, refer to TSB SST 037 for detailed information.
1.
Turn the ignition switch to the ON position.
NOTE: ignition ON mode is achieved by
pressing the Start Stop Button (SSB),
twice, without depressing the brake
pedal.
NOTICE
Do NOT place the ignition in
Ready Mode
.
TSB: ELE 094 / SA 201 Soul EV (PS EV) October 2015
Ready
Light
OFF
Page 3 of 6
SUBJECT:
2.
SERVICE ACTION: OW VOLTAGE DC-DC CONVERTER
(LDC) SYSTEM LOGIC IMPROVEMENT (SA 201)
Connect the power supply cable to the GDS/KDS.
NOTICE
If attempting to perform the upgrade with the power supply cable disconnected
from the GDS/KDS, be sure to check that the GDS/KDS is fully charged before
performing the upgrade. If the GDS/KDS is not fully charged, the upgrade may not
occur. Therefore, it is strongly recommended that the power supply connector be
connected to the GDS/KDS.
3.
Connect the USB cable between the VCI and the GDS.
NOTICE
When performing the ECU upgrade using the GDS/KDS, wireless
communication between the VCI and GDS/KDS is not available. Therefore, be
sure to connect the USB cable between the VCI and the GDS/KDS.
4.
Connect the Main 16-pin DLC cable (GHDM – 241000) to the VCI.
5.
Connect the Main 16-pin DLC cable
(GHDM – 241000) to the OBD-II
connector, located under the driver's
side of the instrument panel.
6.
With the ignition key ON, turn ON the VCI and GDS/KDs. Access the GDS vehicle
identification number (VIN) screen and configure the vehicle using the VIN AUTO
DETECT Function.
TSB: ELE 094 / SA 201 Soul EV (PS EV) October 2015
Page 4 of 6
SUBJECT:
SERVICE ACTION: OW VOLTAGE DC-DC CONVERTER
(LDC) SYSTEM LOGIC IMPROVEMENT (SA 201)
7.
Select LDC System, and click OK.
8.
Select ECU Upgrade from the bottom right-hand corner. Next select Auto Mode, and
then LDC System. Perform the ECM upgrade in accordance with normal GDS ECM
upgrade procedures.
9.
When the GDS/KDS reports that the upgrade has been successfully completed, click OK
and turn the ignition off for ten (10) seconds.
10.
Check if any incidental Diagnostic Trouble Codes (DTC(s)) have been created by the
upgrade process; clear any DTC(s) that may be present.
TSB: ELE 094 / SA 201 Soul EV (PS EV) October 2015
Page 5 of 6
SUBJECT:
SERVICE ACTION: OW VOLTAGE DC-DC CONVERTER
(LDC) SYSTEM LOGIC IMPROVEMENT (SA 201)
Manual Mode Upgrade
NOTICE
Do NOT attempt to perform a Manual Mode upgrade unless Auto Mode fails.
Always follow the instructions given on the GDS/KDS in either Auto or Manual
mode. See the table below for Manual Mode passwords.
MANUAL MODE ECM UPGRADE PASSWORDS:
Upgrade Event #263
EVENT #
MENU
PASSWORD
263
PS EV LDC : 36632 0E140
0140
1.
Turn the ignition switch to the ON position. Do NOT place the ignition in Ready
Mode
.
2.
Within the ECU Upgrade screen, select Manual Mode in the left column, select LDC
System and then select Upgrade Event #263. Select the appropriate control unit part
number by referring to the ROM ID Information Table on Page 2, and click OK.
3.
Enter the appropriate password from the table above, and click OK.
4.
Upgrade will begin and the progress of the upgrade will appear on the bar graph.
5.
When the GDS reports that the upgrade has been successfully completed, click OK and
turn the ignition off for ten (10) seconds.
6.
Check if any incidental Diagnostic Trouble Codes (DTC(s)) have been created by the
upgrade process; clear any DTC(s) that may be present.
TSB: ELE 094 / SA 201 Soul EV (PS EV) October 2015
Page 6 of 6
SUBJECT:
SERVICE ACTION: OW VOLTAGE DC-DC CONVERTER
(LDC) SYSTEM LOGIC IMPROVEMENT (SA 201)
AFFECTED VEHICLE PRODUCTION RANGE:
Model
Production Date Range
From Job #1 through August 17, 2015
WARRANTY INFORMATION:
Claim
Type
Causal P/N
Qty.
N Code
C
Code
Repair
Description
Labor Op
Code
Time
Related
Parts
Qty.
V
36601 0E140
0
N99
C99
(SA 201)
LDC Logic
Upgrade
150081R0
0.3
M/H
N/A
0
NOTICE
VIN inquiry data for this repair is provided for tracking purposes only. Kia
retailers
should reference SA 201 when accessing the WebDCS system.
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