NHTSA ID Number: 10086605
Manufacturer Communication Number: T-SB-0125-15 REV
TSB/Document Date: 2016-12-20
Summary
TSB: WARRANTY OPERATION CODES UPDATED. SOME 2004 2006 MODEL YEAR SIENNA VEHICLES MAY EXHIBIT A CONDITION WHERE THE FRONT DRIVER AND/OR PASSENGER SEAT BELT BECOMES ABNORMALLY SLOW TO RETRACT, OR DOES NOT RETRACT SMOOTHLY. FOLLOW THE PROCEDURE IN THIS BULLETIN TO REPLACE THE FRONT SEAT BELT ASSEMBLIES TO ADDRESS THIS CONDITION.
T-SB-0125-15
Rev1
December 16, 2015
Front Driver and Passenger Seat Belt: Slow Retraction
Service
Category
Vehicle Interior
Section
Seat Belt
Market USA
Applicability
YEAR(S)
MODEL(S)
2004 - 2006
Sienna
ADDITIONAL INFORMATION
REVISION NOTICE
July 5, 2016 Rev1:
Warranty Operation Codes updated.
Any previous printed versions of this bulletin should be discarded.
Introduction
Some 2004 – 2006 model year Sienna vehicles may exhibit a condition where the front driver
and/or passenger seat belt becomes abnormally slow to retract, or does NOT retract smoothly.
Follow the procedure in this bulletin to replace the front seat belt assemblies to address
this condition.
© 2015 Toyota
Motor Sales, USA
Page 1 of 8
T-SB-0125-15
Rev1
December 16, 2015
Page 2 of 8
Front Driver and Passenger Seat Belt: Slow Retraction
Warranty Information
OP CODE
DESCRIPTION
TIME
OFP
T1
T2
711501
Front Seat Belt (One Side)
0.5
711501A
Opposite Side
0.3
73210-AE010-B0
73210-AE010-E0
73210-AE011-B0
73210-AE011-E0
73210-AE012-B0
73210-AE012-E0
73210-AE020-B0
73210-AE020-E0
73210-AE021-B0
73210-AE021-E0
73210-AE022-B0
73210-AE022-E0
73220-AE010-B0
73220-AE010-E0
73220-AE011-B0
73220-AE011-E0
73220-AE020-B0
73220-AE020-E0
73220-AE021-B0
73220-AE021-E0
9C
14
APPLICABLE WARRANTY
This repair is covered under the Toyota Powertrain Warranty. This warranty is in effect for 60
months or 60,000 miles, whichever occurs first, from the vehicle’s in-service date.
Warranty application is limited to occurrence of the specified condition described in
this bulletin.
© 2015 Toyota
Motor Sales, USA
T-SB-0125-15
Rev1
December 16, 2015
Page 3 of 8
Front Driver and Passenger Seat Belt: Slow Retraction
Parts Information
PART NUMBER
MODEL YEAR LOCATION
COLOR
PART NAME
QTY
04005-292AE-E0
LH FR Seat Belt
1
73220-AE011-B0
04005-292AE-B0
LH FR Seat Belt
1
Fawn
73210-AE011-E0
73210-AE012-E0
04005-291AE-E0
RH FR Seat Belt
1
Charcoal
73210-AE011-B0
73210-AE012-B0
04005-291AE-B0
RH FR Seat Belt
1
Fawn
73210-AE020-E0
73210-AE021-E0
04005-293AE-E0
RH FR Seat Belt
1
Charcoal
73210-AE020-B0
73210-AE021-B0
04005-293AE-B0
RH FR Seat Belt
1
Fawn
73220-AE020-E0
73220-AE021-E0
04005-294AE-E0
LH FR Seat Belt
1
Charcoal
73220-AE020-B0
73220-AE021-B0
04005-294AE-B0
LH FR Seat Belt
1
Fawn
73210-AE021-E0
73210-AE022-E0
04005-293AE-E0
RH FR Seat Belt
1
Charcoal
73210-AE021-B0
73210-AE022-B0
04005-293AE-B0
RH FR Seat Belt
1
Fawn
73220-AE021-E0
04005-294AE-E0
LH FR Seat Belt
1
Charcoal
73220-AE021-B0
04005-294AE-B0
LH FR Seat Belt
1
PREVIOUS
NEW
Fawn
73220-AE011-E0
Charcoal
LH
2004
RH
RH
2005
LH
RH
2006
LH
© 2015 Toyota
Motor Sales, USA
T-SB-0125-15
Rev1
December 16, 2015
Page 4 of 8
Front Driver and Passenger Seat Belt: Slow Retraction
Required Tools & Equipment
REQUIRED EQUIPMENT
SUPPLIER
Techstream 2.0*
PART NUMBER
QTY
TS2UNIT
Techstream Lite
ADE
Techstream Lite (Green Cable)
TSLITEPDLR01
1
TSLP2DLR01
SPECIAL SERVICE TOOLS (SST)
PART NUMBER
QTY
Plastic Pry Tool Kit
00002-06020-01
1
* Essential SST.
NOTE
Only ONE of the Techstream units listed above is required.
Software version 11.10.034 or later is required.
Additional Techstream units may be ordered by calling Approved Dealer Equipment (ADE)
at 1-800-368-6787.
Additional SSTs may be ordered by calling 1-800-933-8335.
Seat Belt Assembly Replacement
1. Confirm that the seat belt is NOT twisted at
the D ring.
Figure 1.
Is the seat belt twisted?
YES — Untwist the seat belt and go to step 2.
NO — Go to step 2.
1
D-Ring (Normal Condition)
2. Confirm slow retraction by pulling on the seat belt and judging retraction speed.
NOTE
Compare left to right side of vehicle or to another vehicle (example: NEW Sienna inventory).
© 2015 Toyota Motor Sales, USA
T-SB-0125-15
Rev1
December 16, 2015
Page 5 of 8
Front Driver and Passenger Seat Belt: Slow Retraction
Seat Belt Assembly Replacement (Continued)
3. If seat belt is slow to retract, proceed with seat belt replacement.
4. Disconnect the negative (–) battery terminal.
NOTICE
Wait at least 90 seconds after disconnecting the battery before beginning any work to
allow the pretensioner system to fully discharge.
These instructions describe the repair for one side, the same procedure should be
used for the opposite side.
5. Remove the front door scuff plate by using a
plastic pry tool and disengaging the 2 clips
and 3 claws.
Figure 2.
6. Remove the rear door scuff plate by
using a plastic pry tool and disengaging
the 8 clips.
Figure 3.
7. Remove the front and rear door weatherstrip.
© 2015 Toyota Motor Sales, USA
T-SB-0125-15
Rev1
December 16, 2015
Front Driver and Passenger Seat Belt: Slow Retraction
Seat Belt Assembly Replacement (Continued)
8. Remove the lower center pillar garnish.
A. Remove the floor anchor cover.
B. Remove the bolt and disconnect
the front seat outer belt on the floor
anchor side.
Figure 4.
C. Using a plastic pry tool, disengage
the 5 clips and remove the
pillar garnish.
D. With power slide door: Disconnect
the power slide door control
switch connector.
9. Remove the center pillar garnish upper by
using a plastic pry tool and disengaging the
assist grip plugs.
A. Remove the 2 torx® (T-30) and assist
grip No. 2 RH.
B. Remove the 2 bolts and 1 clip.
C. Using the plastic pry tool, disengage
the clip and remove the pillar garnish.
Figure 5.
Figure 6.
© 2015 Toyota
Motor Sales, USA
Page 6 of 8
T-SB-0125-15
Rev1
December 16, 2015
Front Driver and Passenger Seat Belt: Slow Retraction
Seat Belt Assembly Replacement (Continued)
10. Remove front seat outer belt assembly.
Figure 7.
NOTICE
Wait at least 90 seconds after
disconnecting the battery before beginning
any work to allow the pretensioner system
to fully discharge.
A. Remove the nut and the front seat outer
belt on the shoulder and anchor side.
B. Disconnect the pretensioner connector
as shown in the illustration.
Figure 8.
C. Remove the 2 bolts and outer belt.
© 2015 Toyota Motor Sales, USA
Page 7 of 8
T-SB-0125-15
Rev1
December 16, 2015
Page 8 of 8
Front Driver and Passenger Seat Belt: Slow Retraction
Seat Belt Assembly Replacement (Continued)
11. Install front seat outer belt assembly.
Figure 9.
NOTICE
Do NOT disassemble the retractor.
A. On a bench, check the degree of tilt
when beginning to lock ELR.
B. Check that the belt does NOT lock within
15 degrees of tilt in all directions but that
the belt locks with over 45 degrees of tilt
when gently moving the retractor. If
operation is not as specified, replace the
outer belt assembly with a new belt.
C. Install the retractor with the 2 bolts.
Torque: 42 N*m (430 kgf*cm, 31 ft*lbf)
D. Connect the pretensioner connector and
insert the lock piece.
1
Unlock
2
Retractor
3
Lock
E. Install the shoulder anchor with the nut.
Torque: 42 N*m (430 kgf*cm, 31 ft*lbf)
F. Install the center pillar garnish and assist grip No. 2.
G. Install the center pillar garnish lower.
H. Install the floor anchor with the bolt.
Torque: 42 N*m (430 kgf*cm, 31 ft*lbf)
I.
Install the floor anchor cover.
J. Install the front and rear weatherstrip.
HINT
Before reinstalling the weatherstrip, completely remove the sealer adhering to the
opening flange on the body side.
K. Install the front and rear door scuff plate.
L. Check the the ELR lock and that the belt locks when pulling out the belt quickly when the
belt is installed. If operation is not as specified, replace the outer belt assembly.
NOTICE
The check should be performed with the assembly installed.
12. Connect the negative battery terminal.
13. Perform a Health Check using Techstream, and confirm there are no DTCs present.
© 2015 Toyota
Motor Sales, USA
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TSB/Document ID: T-SB-0125-15 REV
Replacement Service Bulletin Number:
MFR Communication Date: 2016-07-05
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: SEAT BELTS
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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