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NHTSA ID Number: 10083019

Manufacturer Communication Number: FSB 873-015

TSB/Document Date: 2016-10-20


Summary

CERTAIN CHU, CXU, GU, AND TD VEHICLES MAY EXPERIENCE ISSUES WITH PREMATURE BLOWER MOTOR FAILURE DUE TO EXCESSIVE MOISTURE IN THE CLIMATE UNIT.


Field Service Bulletin
Trucks

Mack TruckseBay logo, Inc.
Greensboro, NC USA

This bulletin replaces “FSB 873-015, A/C Blower Motor Failure” released
06.2013. Updates are noted with a change bar.

Date

Group

No.

Release

Page

7.2013

873

015

02

1(15)

A/C Blower Motor Failure
CHU, CXU, GU, TD

FSB 873-015, A/C Blower Motor Failure
(July 2013)
Certain CHU, CXU, GU, and TD vehicles may experience issues with premature blower
motor failure due to excessive moisture in the climate unit. Mack TruckseBay logo Inc. has developed
improvements to the system to reduce the amount of moisture pulled into the climate unit.
Follow the procedure outlined in this document to address trucks with concerns of blower
motor failures due to moisture.

Required Parts
Description

Quantity

New Part Number

Old Part Number

RTV Sealant

1

Duct, Inlet

1

82731567

25174965

Duct, Inlet

1

82732979

25102087

Duct, Inlet

1

82732980

25172867

Rubber hose 19.5 mm (0.77
in) ID x 27.5 mm (1.08 in) OD
or equivalent

3.7 meters (12 feet)

PV729-FSB 873-015

USA60136

Mack TruckseBay logo, Inc.
Field Service Bulletin

Date
7.2013

Group

No.

Release

873

015

02

Procedure
You must read and understand the precautions and guidelines in Service Information,
Function Group 8, “General Safety Practices, Cab” before performing this procedure. If you
are not properly trained and certified in this procedure, ask your supervisor for training
before you perform it.
1 Secure the vehicle for service by parking it on a flat level surface, applying the parking
brake, chocking the rear wheel, and placing the transmission in neutral.
2 Disconnect the negative battery cable first then disconnect the positive battery cable or
turn the battery disconnect switch to the “OFF” position (if equipped).
3 Remove the passenger side lower kick panel to gain access to the climate unit..
4

W8056454

Remove the filter cover.

Page
2(15)

Mack TruckseBay logo, Inc.
Field Service Bulletin

Date
7.2013

Group

No.

Release

873

015

02

5

W8079747

From the left edge of the filter cover, measure and mark hole 1 at 51 mm (2 in.). Starting
from the center-point of hole 1, mark the remaining holes (2) at 32 mm (1.25 in) intervals.

Page
3(15)

Mack TruckseBay logo, Inc.
Field Service Bulletin

Date
7.2013

Group

No.

Release

873

015

02

6 On the filter cover, drill holes at the marked locations.
Note: To locate the hole, start drilling from the front side of the cover. Complete the drilling
from the rear.
Note: The hole size should be 7/8 inch minimum and one (1) inch maximum.
Note: MACKeBay logo recommends using a unibit step drill bit.

Page
4(15)

Mack TruckseBay logo, Inc.
Field Service Bulletin

Date
7.2013

Group

No.

Release

873

015

02

7

W8079749

Install the filter cover. To avoid stripping the plastic housing, hand tighten only.
8 Install the lower kick panel. To avoid stripping the fasteners or nuts, hand tighten only.

Page
5(15)

Mack TruckseBay logo, Inc.
Field Service Bulletin

Date
7.2013

Group

No.

Release

873

015

02

9

W3071687

Disconnect the windshield washer fluid hose for the wiper arm spray nozzle.
10 Pull the wiper arms away from the windshield to allow the release tab to be accessed.

Page
6(15)

Mack TruckseBay logo, Inc.
Field Service Bulletin

Date
7.2013

Group

No.

Release

873

015

02

11

W3071688

Remove the windshield wiper arms from the transmission stud.

Page
7(15)

Mack TruckseBay logo, Inc.
Field Service Bulletin

Date
7.2013

Group

No.

Release

873

015

02

12

W8079390

Remove the inlet duct fasteners.
13 Remove the inlet duct and discard.
14 Clean and remove any excess sealant from the cab.

Page
8(15)

Mack TruckseBay logo, Inc.
Field Service Bulletin

Date
7.2013

Group

No.

Release

873

015

02

15

W8079390

Install the inlet duct. To avoid stripping the fasteners or sheet metal hand tighten only.

Page
9(15)

Mack TruckseBay logo, Inc.
Field Service Bulletin

Date
7.2013

Group

No.

Release

873

015

02

16

W8079470

Across the top of the inlet duct, between the inlet duct and windshield, apply a bead RTV.
Note: On the inlet duct, be sure to apply RTV around the U-shaped cutouts for the wipers.
17 Install and route the windshield washer fluid supply hose to the inlet duct shelf.

Page
10(15)

Mack TruckseBay logo, Inc.
Field Service Bulletin

Date
7.2013

Group

No.

Release

873

015

02

18

W3071688

Install and align the wiper arms on the splined studs of the wiper transmission.
Note: Ensure that the wiper motor is in the parked position before installing the wiper
arms.
Note: Ensure that the release tab engages before putting the wiper arms back at rest
against the windshield.

Page
11(15)

Mack TruckseBay logo, Inc.
Field Service Bulletin

Date
7.2013

Group

No.

Release

873

015

02

19

W3071687

Connect the windshield washer fluid hose to the wiper arm sprayer nozzle.
20 Cut two sections of hose. Cut one hose to approximately 1.20 meter (4 ft). Cut the other
hose to approximately 1.82 meter (6 ft).

Page
12(15)

Mack TruckseBay logo, Inc.
Field Service Bulletin

Date
7.2013

Group

No.

Release

873

015

02

21

W8079391

1 — Inlet duct Shelf Tubing Installation

Install hoses to the inlet duct shelf with nylon zip ties.

Page
13(15)

Mack TruckseBay logo, Inc.
Field Service Bulletin

Date
7.2013

Group

No.

Release

873

015

02

22

W8079392

Route both the inlet duct drain hoses between the wiper motor and the horn. Then route
them following the A/C lines to the main airbundle. Final routing is downward towards to
the ground on the outside of the framerail. The tubes drain in front of the driver’s side
splash shield. The hose routing can be secured with zip ties.
Note: Due to varying vehicle configurations ensure that the hoses are not draining near or
on any electrical components.
23 Close the hood and latch.
24 Connect all previously removed cables to the negative (ground) battery terminals. Tighten
to 20 ± 2 Nm (15 ± 1.5 ft-lb). Install the battery box cover.

Page
14(15)

Mack TruckseBay logo, Inc.
Field Service Bulletin

Date
7.2013

Group

No.

Release

873

015

02

Page
15(15)

Reimbursement
This repair may be eligible for reimbursement if a product failure was experienced within time and mileage limits of
the applicable Warranty coverage. Reimbursement is obtained via the normal claim handling process.
Claim Type (used only when uploading from the Dealer Bus. Sys.)

W

Labor Code
Primary Labor Code

6374C-ZM-80
1.4 hrs.

Causal Part

BOAH9631
Mack TruckseBay logo Inc. reserves the right to make any changes in design or to make additions to or
upon its products without incurring any obligations to install the same on vehicles previously
built.

1

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TSB/Document ID: FSB 873-015

Replacement Service Bulletin Number:

MFR Communication Date: 2013-07-01

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: EQUIPMENT:APPLIANCE:AIR CONDITIONER

MFR Component System:

MFR Component Subsystem:


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