NHTSA ID Number: 10078781
Manufacturer Communication Number: C1763C
TSB/Document Date: 2016-08-18
Summary
THIS DOCUMENT PROVIDES INSPECTION AND REPAIR GUIDELINES FOLLOWING THE MALFUNCTION OF AN XPI FUEL PUMP PUMPING PLUNGER AND/OR ROLLER TAPPET ASSEMBLY. THE LEVEL OF PROGRESSIVE DAMAGE TO THE FUEL PUMP AND OTHER ENGINE COMPONENTS WILL VARY WITH EVERY INCIDENT; HOWEVER, THE REPAIR DIRECTION WILL DEPEND ON ONLY A FEW KEY CRITERIA. PREVIOUS VERSIONS OF THIS DOCUMENT PROVIDED SPECIFIC REPAIR DIRECTIONS ACCORDING TO THE VINTAGE OF THE FUEL PUMP AND TYPE OF PUMPING PLUNGERS. REPAIR DIRECTIONS HAVE NOW BEEN MADE COMMON AND APPLY TO ALL FUEL PUMPS REGARDLESS OF VINTAGE, PUMPING PLUNGER TYPE, OR TAPPET ROLLER ASSEMBLY TYPE.
In-Shop Campaign, ISX/QSX Lube Oil Cooler O-Ring Replacement
Campaign Number
C1763
Revision Level
C
Date
24-MAY-2016
Expiration Date (U.S. and Canada)
17-MAR-2018
Page 1 of 4
Group Number
Expiration Date (International
)
17-MAR-2018
Warranty Field Campaign
In-Shop Campaign, ISX/QSX Lube Oil Cooler ORing Replacement
Attention
Worldwide distr./ branches and Div./Reg Offices
U.S / Canadian Dealers
This is to revise and replace Campaign 1763-B, dated 26-Apr-2016. This revision is to:
1. Add clarifying narrative.
If additional information is required, contact your Cummins
Warranty Operations Group
Leader.
Description
NOTE: The lubricating oil thermostat plug MUST be inspected prior to starting this
repair. If the plug does NOT have a groove as shown in TSB160018, do NOT perform this
Campaign.
This In-Shop Campaign is being issued to address o-ring leaks in certain ISX/QSX CM2250,
CM2250 SN, CM2350 Lube Cooler Housings resulting from suspect o-ring material. Certified
repair locations are authorized to replace the o-rings on the lube oil cooler housing. This InShop Campaign can be completed anytime the unit is in for maintenance or repairs, with
certain restrictions on reimbursement.
https://qsol.cummins.com/qs3/pubsys2/xml/en/campaign/2017/c1763.html
6/1/2016
In-Shop Campaign, ISX/QSX Lube Oil Cooler O-Ring Replacement
Page 2 of 4
NOTE: There are two ESN Listings supporting this In-Shop Campaign. Engines listed on
ESN List B have already received a new lube oil thermostat plug o-ring on a previous
repair and are authorized to replace only the remaining o-rings.
Action
In order to qualify for repair under this field action, an engine:
1. will be covered In the Base Engine Warranty period, CAP coverage period or Emissions
coverage period, and
2. must be on the attached ESN list, and
3. must have grooved plugs on the lube oil cooler housing as shown in TSB160018.
After verifying that the engine meets the above requirements, perform the following actions:
1. Verify the ESN repair direction.
a. Engines listed on ESN List A are authorized to replace all seven (7) o-rings. A small
percentage of engines will require an 8th o-ring. Please refer to TSB160018 on
QSOL.
b. Engines listed on ESN List B have already received a new lube oil thermostat plug
o-ring on a previous repair and are authorized to replace only the remaining orings.
2. If replacing the lube oil thermostat plug o-ring, loosen the threaded plug by hitting the
plug with a brass punch. Where the installation allows, this should be done in a forward
angle, rather than a 90 degree angle to the plug, this will help to prevent the punch from
slipping. Please see Figure A in TSB160018.
3. Replace the o-rings indicated in TSB160018 using service tool PN 5394435 where
applicable. Please refer to TSB160018 on QSOL.
4. Using a highly visible paint marker, Mark an "X" on the lube cooler housing next to each
fitting where the o-ring was replaced to indicate completion of the Campaign
5. File one claim for only the parts and SRTs listed in this Campaign.
Material Disposition
Materials removed as a result of this field action must be scrapped.
Reimbursements
Parts
The following parts are covered under this field action:
Part Number
Quantity
Description
367891200
1
SAL,RNG (OPTIONAL)
437656100
1
KIT,SAL
https://qsol.cummins.com/qs3/pubsys2/xml/en/campaign/2017/c1763.html
6/1/2016
In-Shop Campaign, ISX/QSX Lube Oil Cooler O-Ring Replacement
Page 3 of 4
NOTE: This In-Shop Campaign does not reimburse for any SRTs except those that are
listed. All SRTs listed are OPTIONAL. It is recommended, but not required, that this
Field Action be performed as part of another Cummins
warrantable repair event to allow
reimbursement for charges such as travel, admin, troubleshooting or access issues that
are outside the scope of this document.
SRT 99-902 (QTY 3) should be claimed if using tool PN 5394435 to access the Lube Oil
Thermostat plug when obstructed by the refrigerant compressor bracket.
SRT 07-127 should be claimed if replacing the Lube Oil Thermostat O-ring.
SRT 22-101 (QTY 2) should be claimed if replacing 6 O-rings in addition to the Lube Oil
Thermostat O-ring (for a total of 7 O-rings).
SRT 22-101 (QTY 3) should be claimed if replacing 7 O-rings in addition to the Lube Oil
Thermostat O-ring on engines that require the additional O-ring PN 3678912 that is not
included in the kit (for a total of 8 O-rings).
Labor using applicable Access Code and Time:
SRT
Code
07-127
09-510
10-137
10-144
13-101
13-401
17-161
17-167
22-101
99-902
Description
Lubricating Oil Thermostat - Remove and Install (OPTIONAL)
Bracket, Alternator and Refrigerant Compressor - Remove and Install
(CM2250/CM2350) (OPTIONAL)
Turbocharger Oil Supply Hose - Remove and Install, Each (OPTIONAL)
Charge Air Pipe - Remove and Install, Each (OPTIONAL)
Alternator - Remove and Install (OPTIONAL)
Alternator - Remove and Install (With EGR) (OPTIONAL)
Radiator Brace - Remove and Install, Each (OPTIONAL)
Inner Fender - Remove and Install (Automotive Applications) (OPTIONAL)
Pipe Plug - Remove and Install, Each Three (SRT and QTY are
OPTIONAL)
Use of Tool PN 5394435 For Access To Lubricating Oil Thermostat ORing (OPTIONAL, QTY 3)
Time
(hrs)
.3
Travel
Travel is not covered under this field action. Towing is not covered under this field action.
Other Claimables
Consumables are not covered under this field action.
Claim Instructions
For Cummins
Dealers, claims for this Field Campaign must be filed via RAPIDSERVE™ Web
(rsw.cummins.com). For information regarding RAPIDSERVE™ Web, please reference the
https://qsol.cummins.com/qs3/pubsys2/xml/en/campaign/2017/c1763.html
6/1/2016
In-Shop Campaign, ISX/QSX Lube Oil Cooler O-Ring Replacement
Page 4 of 4
"Warranty" tab in QuickServe® Online. If there are additional questions, please contact your
local Cummins
Distributor.
Claim Codes
Description
Account Code:
Pay Code:
Pay Code:
Pay Code:
Failure Code:
Code
65
Distributor = X
Dealer = D
International
= I
WLCORO
Attachments
Click here to see c1763-d_esn-list-a.xls
Click here to see c1763-a_esn-list-b.xls
Last Modified: 24-May-2016
Copyright © 2000-2010 Cummins
Inc. All rights reserved.
https://qsol.cummins.com/qs3/pubsys2/xml/en/campaign/2017/c1763.html
6/1/2016
- 6X better wear protection on critical engine parts than...
- 1.3X better sludge protection than industry standards*
- 3X Stronger against viscosity breakdown than leading full...
- Protection for 10,000 miles between oil changes
- Meets or exceeds the following specifications: API SP/SN...
- Formulated for engines with 75,000 miles or more, Valvoline...
- Delivers 20% better wear protection and 15% better sludge...
- Extra detergents safeguard against friction, corrosion and...
- Advanced friction-fighting additives help maximize...
- Provides performance benefits for high mileage, new and...
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TSB/Document ID: C1763C
Replacement Service Bulletin Number:
MFR Communication Date: 2016-05-24
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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