@TOYOTA
T-SB-0156-13

October 16, 2013

Technical Service Bulletin

Rear Wheel Opening Extension Pad Installation
Service
Category

General

Section

Pre-Delivery Service

Market

Toyota Supports ~
ASE Certification -

USA

Applicability
YEAR(S)

MODEL(S)

2014

Prius PHV

ADDITIONAL INFORMATION

Introduction
The Rear Wheel Extension Pads are located in the luggage compartment at the assembly plant to
avoid damage in transit. Install the Rear Wheel Extension Pads on the vehicle during Pre-Delivery
Service (PDS) using the following procedure.
Warranty Information
OP CODE

N/A

DESCRIPTION

TIME

OFP

T1

T2

Not Applicable to Warranty

-

-

-

-

Pad Contents
• Rear Wheel Extension Pads (Left and Right)
• 2 plastic clips
• 2 self-tapping screws

© 2013 Toyota Motor Sales, USA

Page 1 of 2

@TOYOTA

T-SB-0156-13

October 16, 2013

Rear Wheel Opening Extension Pad Installation

Installation Procedure

HINT
Use the same procedure for the Left and Right Pads.

1. Install the left rear wheel extension pad with
the clip.

Figure 1.

2. Install the self-tapping screw.

© 2013 Toyota Motor Sales, USA

Page 2 of 2

@TOYOTA PRIUS
2014 PRE-DELIVERY SERVICE CHECK SHEET
BEFORE INSPECTION
01 Install Short Pin (see page 2) ·· ··· ··· ···· ··· ······· ······ ···· ·· ······ ···
02 Install radio antenna* ... . ..... ...... .... ... . ·· ············ ···· ·· ····· ·· ·

~1u

UNDER VEHICLE (ON HOIST)

0
0

01 Remove disc brake anti-rust covers/anti-corrosion
wheel film* ............................................................ ......... .

02 Inspect tires for defects/damage .. .... .. ........ ........... .... .. ..
03 Activate and Initialize Tire Pressure Warning System

FUNCTIONAL OPERATION

(TPWS) (see page 2) ..... .. .. .... ... ....... .... .......... ... .... .... ..

IMPORTANT: See Pre-Delivery Service bulletin for details on startup methods
for the hybrid system.

01
02
03
04
05
06
07
08

09
10
11

Check dome , courtesy, map , and sun visor lights* .... ..
Check warning/indicator lights , gauges, and horn ..... ....
Check windshield wipers and washers ... .... ... .......... .. ...
Check headlights, instrument lights, turn signals,
emergency flashers , and brake lights ......... .. ... ....... ..... ..
Check inside/outside rear view mirror operation/adjustment
Check cigarette lighter* and power outlets .. .. ..... .... .. ... ...
Check audio/navigation*/backup camera* systems and
set clock .. ..... . . . . . . . . . . . . . . . . . . . ... ..... .. .... .. . ... .... . .... . ... ... ......
Verify Entune/Navigation software version (Display
Audio, Non-HOD Type only)* ........................................
Check multi-information display and trip information on
center display* .... ........ .... ... ..... . .. .. . ... ....... ... .... .... .. ... ....
Install shift-lock override button cover* ..... .... ........ .... .... ..
Check sliding roof* .... ... ... ............ . ............... ....... ..... .. .....

04 Install wheel caps* .... .. .. ... .. ...... .... ...... .. .... ..... ... .. ..... .
05 Install front spoiler under cover & rear side spoilers.
06 Inspect for fuel , oil , coolant, and other fluid leaks ........ ...
07 Inspect under the vehicle for damage , rust , etc ......... .
08 Visually check bolts and nuts on chassis and powertrain

DO
DO
DO

for looseness ............. ...... ....... ..... ... ......... .. . ... ..... ..... ..

DO
DO
OD
DO
DO
OD

09 Install rubber body plugs (stored in glove box or console)* ..
10 Check hybrid transaxle flu id .... ... .... ... .... ... ... .......... .... ...

.

01
02
03
04
05
06
07
08
09
10
11

DO
DO
DO
DO
DO
DO
DO
DO
DO
OD
DO

0

OD

Check cold engine operation ......... .... ... .. ..... ..... ......... ... .
Check engine operation during warm-up.. .
. .. ...... ..
Check engine at normal operating temperature . .......... .
Check hybrid transaxle operation .. ... .. ..... ... .. . ... .... .
Check brake and parking brake operation .... .............. .
Check steering operation & off-center/vehicle pull/flutter.
Inspect for abnormal noise and vibration ..... ... ... .... .... .
Inspect for squeaks and rattles .. ............ ........ ..... .... .........
Check heater and A/C* operation ... ......... ..... ..... ... .. .. .... .
Check cruise control operation* .. .. . .... .. .... ....... ..... .. ..... ...
Check front seat heater operation* .... .. ... .. ... ...... ......... .

DO
OD
DO
OD
DO
DO
DO
DO
DO
OD
OD

FINAL INSPECTION AND CLEANING
01 Remove interior protective covers, unnecessary labels,

02
03

04
05
06
07

DO
DO
DO
DO
DO
OD

08
09
10

.............

DO
DO
OD

Reading After Test:

Reading Before Test:

OD

BATTERY MAINTENANCE
01 Perform HV battery check and maintenance

0
0

Enter Odometer Readings

0

UNDER HOOD
Check engine oil level. .... ... ................. .. ··· ···· ··· ········ ········
Check brake fluid level. .... .. ...... ........................ ......... .......
Check engine coolant level. ....... ......... .. ..... ···· ··· ··· ·· ·· ·· ·····
Check inverter coolant level ··· ·· ····· ··· ·· · ...... . ··· ····· ··· ·······
Check windshield washer fluid level ... . ........ .... ... . .... .....
Inspect for fuel , oil , coolant, and other fluid leaks ...........

DO
DO

ROAD TEST

Start at left front door. Check window and door Jock operation (from master power
switch, if equipped) . Continue around vehicle in a counterclockwise direction
checking each door and window operation, child door locks, seat belts, interior
condition , all lights, luggage compartment contents . Finish by checking headlight
aim and continue into UNDER HOOD checks.

01 Check Smart Key System .............................................
02 Check window operation ... .... .... . ... .... ···· ··················· ····
03 Check that engine starts with all keys .... ... .. ..... . . . . . . . .. .....
04 Check that child safety door locks are in normal
(unlocked) position* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... . . . .
05 Check seats and seat belt operation .... ..... ... ....... .... .... ....
06 Check rear defogger/rear view mirror defogger* .... .. .... ...
07 Check side marker, tail , backup , and license plate lights .
08 Check luggage compartment light* and trim appearance ..
09 Adjust spare tire pressure , inspect for damage, and
check jack and tool installation .... ........... ... .... ..... .. .. .. .....
10 Check headlight aim ... ... .. ................. .... .. .... ... .. ............
11 Check battery state-of-charge using Digital Battery
System Analyzer (SOC Reading: _ _%)* .................

0

A complete road test helps assure customer satisfaction. Drive vehicle over a
variety of road surfaces and driving conditions. Check for unusual noise and
driving performance.

WALKAROUND INSPECTION

01
02
03
04
05
06

October 20 13

DO

11
12

* Inspect or install when equipped/required.

tags, etc. (Remove protective covers just before delivery
to customer) ............ ....... .......... . ........ ..... ..... ............
Visually inspect all interior parts for installation ,
damage, fit, dirt, etc .. ........... ... .... .... .. .... ..... ... .... ... ..... ..
Verify floor mat application and install using
retaining clips* .............................................................. .
Verify green light is illuminated on SOS (Safety
Connect) button* ... .. ... ........ ... .... ... .. .... ..... ..... .. ..... ....... .
Remove Rapgard™ and clear protective bumper film* ... .
Wash and clean vehicle ..... ..... ........ ... . .. ..... ... .......... .. ..
Inspect paint finish for scratches, chips , rust, dents,
damage, etc...... ....... ......... .......... .......... .... .. .... .... ... .... .
Place oil change sticker on inside of windshield , top
left corner ...... ..... ... .... .. .................. ... ........ ... .. ... .. .... ....... .
Inspect exterior body parts for proper installation ,
damage , rust , etc ............ .. ..... .... .... .... .. ... ..... .. ................. .
Install front license plate and mounting bracket* (see
page 2) ................... ... .... ..... .............................. .. ..... ... ..
Place Owner's Guide & first aid kit portfolio* in glove box
Perform Techstream Health Check ..... .. .. . .. ...... ..... .... .

0

DO
OD
DO
0
0

DO
0

DO
0
0

OD

Completion and retention of this from is required to comply with Toyota's Warranty Policy .

TECHNICIAN 'S SIGNATURE

SERVICE MANAGER 'S SIGNATURE

NAME (PLEASE PRINT)

NAME (PLEASE PRINT)

Date

I

Dealer Name

I

Dealer Code

We hereby certify that all items
on this form have been checked
and corrected for proper
operation as required.

I

Vehicle Identification Number (Sticker)

SHORT PIN INSTALLATION
To minimize battery discharge the Short Pin has been removed and is
stored in the engine compartment Relay Block. Install the Short Pin
and confirm all related DTCs are cleared .
OTC Clearing Procedure
1. Connect Techstream to DLC3.
2. Cycle the ignition switch to the "IG-ON" position.
3. Using Techstream, check any other codes being output.
4. Erase DTCs (81650, 81794, U0155, U0142, and U0100) and Freeze
Frame Data.

NOTE
If any DTCs besides 81650, 81794, U155, U0142, and U0100 remain,
repair the applicable system according to the Repair Manual.

1 Storage Location

- - - - - - - - - - - - - - - - - - - - - - - - - 2 Installation Location

TPWS ACTIVATION AND INITIALIZATION
Activation Procedure
1. Connect Techstream to DLC3.
2. Cycle the IG switch to the "IG-ON" position and check that the Low Tire Pressure Warning Light blinks for 1 minute and then
remains illuminated.
2
3. Press or remove the valve core to reduce the tire inflation pressure rapidly by 6 psi (0.4 kgf/cm , 40 kPA) , or more, within
30 seconds.
4. Using Techstream , check for DTCs (C2111-C2114) . If no DTCs are stored, continue to step 5. If these DTCs are stored,
repeat step 3.
5. Adjust all tires to the standard tire inflation pressure, as indicated on the Tire and Loading Information label inside the
driver's door jamb.
s. Check the tire pressure values of all the tires using Techstream . TPWS ECU I DATA LIST I TIREPRESS 1-4

NOTE
If DTCs C2111-C2114 are present after repeating step 3, lift the vehicle and rotate each tire so that the tire pressure
warning valve/sensor is at the top of the wheel well. Then repeat step 3.
Initialization Procedure
Refer to the Repair Manual for the Initialization Procedure.

NOTE
To adjust the tire pressure correctly when the outside temperature is significantly colder than shop temperature , perform
a Health Check using Techstream and select the "Compensation Tire Pressure" checkbox. Compensation pressures will
be displayed on the Health Check results screen . Adjust the tire pressure when the tires are cold.

FRONT LICENSE PLATE AND MOUNTING BRACKET INSTALLATION*
1. Align holes "A" of the mounting bracket with the dimples on the front
bumper cover. Mark the location of holes "B" in the front bumper cover.
NOTE
• Holes "A" are used for installation of the mounting bracket to the
bumper cover.
• Holes "B" are used for installation of the front license plate to the
mounting bracket.
2. Drill 2 relief holes with a diameter of 11 mm (0.43 in.) at the hole "B''
marks on the front bumper cover to prevent the license plate retaining
bolt from contacting the cover.
3. Install the mounting bracket to the front bumper cover by attaching the
2 self-tapping screws into the dimples.
4. Install the front license plate to the mounting bracket using bolts with
the following dimensions.
Length: 20.0 - 25.0 mm (0.79 Diameter: 6.0 mm (0.24 in.)
Pitch: 1.0 mm (0.04 in.)

0.98 in.)

NOTICE
• Do NOT pre-drill holes into the bumper.
• Do NOT overtighten the self-tapping screws.

1 Mounting Bracket
2 Mark and Drill Holes
3 Dimples