NHTSA ID Number: 10075244
Manufacturer Communication Number: TJ 31216
TSB/Document Date: 2016-06-22
Summary
Drive-E: Low oil level message in Driver Information Module (DIM) Lubrication and oil system/Excessive oil consumption Lubrication and oil system/Incorrect fluid level Text window and warning symbol/Yellow symbol and text message Text window and warning symbol/Red symbol and text message
VOLVO
CAR
SERVICE AND PARTS BUSINESS
Technical Journal
TITLE:
Drive-E: Low oil level message in Driver Information Module (DIM)
REF NO:
ISSUING DEPARTMENT:
CAR MARKET:
TJ 31216
Technical Service
United States and Canada
PARTNER:
ISSUE DATE:
STATUS DATE:
3 US 7510 Volvo Car USA
2016-04-13
2016-04-21
FUNC GROUP:
FUNC DESC:
2200
Lubricating and oil system
Page 1 of 10
“Right first time in Time”
Attachment
File Name
TJ 31216.pdf
File Size
3.6904 MB
Vehicle Type
Type
Eng
1XX
1XX
26
40
Eng
Desc
Sales
Body
Gear
Steer
Model Year
Plant
2015-2016
2015-2016
Chassis range
0000001-9999999
0000001-9999999
Struc Week
Range
201346-201604
201346-201604
CSC Customer Symptom Codes
Code
AZ
BU
7G
EA
Description
Lubrication and oil system/Excessive oil consumption
Lubrication and oil system/Incorrect fluid level
Text window and warning symbol/Yellow symbol and text message
Text window and warning symbol/Red symbol and text message
VST Operation Number
VST Operation Number
98623-2
Description
Pistons replace acc. to TJ31216
Produced in the USA and available as an electronic document. Hard copy documents are printed in USA on recycled paper containing
a minimum of 50% wastepaper and 10% post-consumer waste.
© 2016 VOLVO CAR USA, LLC
Technical Journal 31216
DTC Diagnostic Trouble Codes
Text
DESCRIPTION:
If an engine still has a high level of oil consumption despite following TJ30087, follow the actions
described under SERVICE.
SERVICE:
From engine serial number: 1501327, engines have been modified from engine factory.
For service: Change to new pistons + piston rings according the attached service method.
VEHICLE REPORT:
Yes, please submit a Vehicle Report if the service solution described in this TJ has no effect. Use
concern area “Vehicle Report” and sub concern area “Support not needed”, use function group 2200.
To view TJ attachment continue to next page. This TJ has one attachment.
Page 2 of 10
2016-04-21
Volvo Car Customer Service
Title
Action
Issue
1
TJ-31216
Page
1(8)
Replacement
Operation number:
98623-2
Date
2016-02
Reason
First issue
Affected vehicles
Model year
2015, 2016
2016
Model
S60 (11-)
S60 Inscription
Engine
B4204T11, T12
B4204T11
2015, 2016
S80 (07-)
B4204T11, T12
2015, 2016
V60
B4204T11, T12
2015, 2016
XC60
Materials
Engine oil
Piston kit
B4204T11, T12
Materials
Qty.
5.9 Liters
4.0
Description
Holder (remov.piston/connecting rod) B 200-B 6304
Part No.
Notes
31493184
B4204T11, T12
Special tools
Part No.
999 5746
TJ Instruction VCC-492577-1
Designation
Piston ring pliers
Piston ring compressor
Page 2 ( 8 )
Equipment
Part No.
TJ Instruction VCC-492577-1
Page 3 ( 8 )
Removal
Color symbols
Note! This colour chart displays (in colour
print and electronic version) the importance
of the different colours used in the images
of the method steps.
1 . Used for focused component, the component
with which you will do something.
2 . Used as extra colors when you need to show
or differentiate additional parts.
3 . Used for attachments that are to be
removed/installed. May be screws, clips,
connectors, etc.
4 . Used when the component is not fully
removed from the vehicle but only hung to
the side.
5 . Used for standard tools and special tools.
6 . Used as background color for vehicle
components.
TJ Instruction VCC-492577-1
Page 4 ( 8 )
Remove the cylinder head , refer to:
Removal, replacement and installation
2 - Engine with mountings and equipment
21 - Engine
211 - cylinder head
Remove balance shaft unit , refer to:
Removal, replacement and installation
2 - Engine with mountings and equipment
21 - Engine
215 - transmission
Caution! Note the position of the
component before removal.
Caution! Take extra care when handling the
components.
Remove the screws.
Remove the marked part.
TJ Instruction VCC-492577-1
Page 5 ( 8 )
Caution! Take extra care when handling the
components.
Special Tool: T9995746, Holder (remov.piston/
connecting rod) B 200-B 6304
Remove the marked part.
Installation
Use: Engine oil ,
TJ Instruction VCC-492577-1
Page 6 ( 8 )
Caution! Make sure that the piston rings
can be easily rotated by hand in the piston
ring grooves.
Note! Text or marking on piston ring A must
be face up.
Note! The piston rings must not be
expanded more than necessary.
Use: Piston ring pliers
Warning! Make sure that the component is
positioned correctly.
Caution! Make sure that the mating faces
are clean and free of foreign material.
Use: Engine oil ,
TJ Instruction VCC-492577-1
Page 7 ( 8 )
Caution! Take extra care when handling the
components.
Use: Engine oil ,
Use: Piston ring compressor
Caution! Take extra care when handling the
components.
Special Tool: T9995746, Holder (remov.piston/
connecting rod) B 200-B 6304
TJ Instruction VCC-492577-1
Page 8 ( 8 )
Warning! Make sure that new bolts are
installed.
Caution! Take extra care when handling the
components.
Install the marked component.
Tighten the bolts.
Torque:
• Stage 1 : Cap connecting rod , 15 Nm
• Stage 2 : Cap connecting rod , 25 Nm
• Stage 3 : Cap connecting rod , 90°
Install balance shaft unit , refer to:
Removal, replacement and installation
2 - Engine with mountings and equipment
21 - Engine
215 - transmission
Install cylinder head , refer to:
Removal, replacement and installation
2 - Engine with mountings and equipment
21 - Engine
211 - cylinder head
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TSB/Document ID: TJ 31216
Replacement Service Bulletin Number:
MFR Communication Date: 2016-04-13
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE
MFR Component System:
MFR Component Subsystem:
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