NHTSA ID Number: 10073692
Manufacturer Communication Number: 0.03937
TSB/Document Date: 2016-06-22
Summary
SUMMARY TO BE PROVIDED ON A FUTURE DATE.
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TSB/Document ID: 0.03937
Replacement Service Bulletin Number:
MFR Communication Date: 2014-02-01
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
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2014 VW
Jetta & GLI
Quick Reference Specification Book
Table of Contents
General Information....................................................... 1
Decimal and Metric Equivalents............................................1
Distance/Length.....................................................................1
Tightening Torque..................................................................2
N·m-to-lb·ft (ft·lb)...................................................................2
N·m-to-lb·in (in·lb), kg·cm......................................................3
N·cm-to-lb·in (in·lb), kg·cm....................................................3
kg·cm-to-lb·in (in·lb), N·cm....................................................4
Warnings and Cautions.........................................................4
WARNINGS...........................................................................4
CAUTIONS............................................................................7
Vehicle Identification...................................................... 9
VIN on Lower Edge of Windshield............................................9
VIN on Longitudinal Member Extension.................................10
Vehicle Data Label.................................................................. 11
Type Plate...............................................................................12
VIN Decoder...........................................................................13
Sales Codes.................................................................. 14
Engine Codes.........................................................................14
Transmission Codes...............................................................14
Vehicle Lifting............................................................... 15
Hoist and Jack Mounting Points..........................................15
Front.......................................................................................15
Rear........................................................................................16
CHASSIS
Brake System................................................................ 17
General Information.............................................................17
Vehicle Data Label..................................................................17
Front Brakes..........................................................................17
Rear Brakes, Torsion Beam Rear Suspension.......................18
Rear Brakes, Multi-link Rear Axle...........................................18
VW Jetta & GLI Quick Reference Specification Book • February 2014
i
Master Cylinder and Brake Booster .......................................18
Front Brakes, FS III................................................................19
Front Brakes, FN 3.................................................................20
Rear Drum Brakes..................................................................22
Rear Disc Brakes....................................................................23
CI 38 Rear Brakes..................................................................24
Anti-lock Brake System (ABS).............................................26
ABS Mark 70 (ABS/ASR) Overview.......................................26
ABS Mark 60 EC (ABS/EDS/ASR/ESP) Overview.................28
Right Front ABS Wheel Speed Sensor -G45-/Left Front
ABS Wheel Speed Sensor -G47- Overview.....................30
Right Rear ABS Wheel Speed Sensor -G44-/Left Rear
ABS Wheel Speed Sensor -G46-, Twist Beam Rear
Suspension and Drum Brakes Overview.........................31
Right Rear ABS Wheel Speed Sensor -G44-/Left Rear
ABS Wheel Speed Sensor -G46-, Twist Beam Rear
Suspension and Disc Brakes Overview...........................32
Right Rear ABS Wheel Speed Sensor -G44-/Left Rear
ABS Wheel Speed Sensor -G46, Multi-Link Rear Axle
Overview..........................................................................33
Steering Angle Sensor -G85-, on the Steering Column
Overview..........................................................................34
Mechanical Components.....................................................36
Front Brakes Overview, FS III without Brake Pad Wear
Indicator...........................................................................36
Front Brakes Overview, FS III with Brake Pad Wear
Indicator...........................................................................38
Front Brakes Overview, FN 3 15/16 inch, without Brake
Pad Wear Indicator..........................................................40
Front Brakes Overview, FN 3 15/16 inch with Brake
Pad Wear Indicator..........................................................42
Brake Cylinder Overview........................................................44
Drum Brakes Overview...........................................................46
Drum Brakes Assembly Overview..........................................48
Multi-link Rear Axle Overview (Bosch ZOH 38 Brakes)..........50
Multi-Link Rear Axle Overview (CI 38 Brakes).......................52
Twist Beam Rear Suspension Overview (Bosch ZOH 38
Brakes).............................................................................54
Twist Beam Rear Suspension Overview (CI 38 Brakes)........56
Parking Brake Overview.........................................................58
Brake Pedal Overview............................................................59
Hydraulic Components........................................................60
Brake Booster/Brake Master Cylinder Overview....................60
Brake System Vacuum Pump -V192- Overview.....................62
ii
VW Jetta & GLI Quick Reference Specification Book • February 2014
Front Brake Caliper Overview, FS III......................................63
Front Brake Caliper Overview, FN 3.......................................64
Bosch ZOH 38 Rear Brakes Overview...................................65
CI 38 Rear Brakes Overview..................................................66
Suspension, Wheels, Steering.................................... 68
Front Suspension................................................................68
Drive Axle with CV Joint VL 100 Overview.............................68
Drive Axle Overview, with CV Joint VL 107............................70
Drive Axle Overview with Triple Roller Joint AAR3300i..........72
Drive Axle Overview with Triple Roller Joint AAR2600i..........74
Front Suspension and Control Arm Overview........................76
Stabilizer Bar Overview..........................................................78
Subframe Overview................................................................80
Suspension Strut Overview....................................................82
Wheel Bearing Overview........................................................84
Rear Suspension.................................................................86
Rear Suspension Axle Beam, Subframe and Crossbrace
Overview..........................................................................86
BlueMotion Vehicles Subframe Components Overview.........88
Left Rear Level Control System Sensor -G76- Overview.......89
Shock Absorber and Coil Spring Overview, Multi-Link
Rear Suspension..............................................................90
Stabilizer Bar Assembly Multi-Link Rear Suspension.............91
Subframe, Transverse Link and Tie Rod Overview,
Multi-Link Rear Suspension.............................................92
Wheel Bearing Housing and Trailing Arm Overview,
Multi-Link Rear Suspension.............................................94
Rear Suspension Overview....................................................96
Shock Absorber Overview......................................................97
Wheel Bearing and Disc Brake Overview...............................98
Wheel Bearing and Drum Brake Overview.............................99
Wheels, Tires, Wheel Alignment........................................101
Tire Pressure Monitoring Sensor Overview..........................101
Alignment Specifications with
Torsion Beam Rear Suspension.....................................102
Specified values valid for all engine versions.......................103
Alignment Specifications,
Multi-Link Rear Suspension...........................................104
Specified values valid for all engine versions.......................105
Fastener Tightening Specifications.......................................105
Steering.............................................................................106
Electromechanical Steering Gear Overview.........................106
Tightening Sequence for the Steering Gear to Subframe.....107
VW Jetta & GLI Quick Reference Specification Book • February 2014
iii
Electromechanical Steering Gear Overview.........................108
Hydraulic Power Steering Overview.....................................109
Power Steering Gear Overview............................................ 110
Power Steering Pump Overview........................................... 111
Steering Column Overview................................................... 112
Steering Wheel with Airbag Overview.................................. 113
Electrical System.........................................................115
Communication..................................................................115
Fastener Tightening Specifications....................................... 115
Electrical Equipment..........................................................116
Battery, Starter, Generator, Cruise Control........................ 116
Battery -A- Overview............................................................ 116
Generator Overview............................................................. 118
Starter Overview................................................................... 119
Instrument..........................................................................120
Horn Overview......................................................................120
Windshield Wiper/Washer System....................................121
Starter Overview...................................................................121
Exterior Lights, Switches...................................................122
Tail Lamp LED Bulbs in Rear Lid Overview..........................122
Front Fog Lamp, Jetta Overview..........................................123
Front Fog Lamp, Jetta GLI Overview...................................124
Halogen Headlamps Overview.............................................125
HID Headlamps and Cornering Lamp Overview..................126
High-Mounted Brake Lamp Overview...................................128
Steering Column Switch Module Overview, Valeo................129
Steering Column Switch Module Overview, Kostal...............130
Steering Column Switch Module Overview, KESSY.............131
Trailer Socket -U10-, Overview.............................................132
Interior Lights, Switches....................................................133
Fastener Tightening Specifications.......................................133
Wiring................................................................................134
Relay Panels, Fuse Panels and E-Boxes Component
Location Overview..........................................................134
Body............................................................................. 135
Body Dimensions...............................................................135
Body, Front...........................................................................135
Body, Center.........................................................................136
Body, Rear............................................................................137
iv
VW Jetta & GLI Quick Reference Specification Book • February 2014
Body Exterior.....................................................................138
Body Front ........................................................................138
Bulkhead Overview...............................................................138
Front Fender Overview.........................................................139
Lock Carrier Overview..........................................................140
Noise Insulation Overview, Gasoline....................................142
Noise Insulation Overview, Diesel........................................143
Tunnel Bridge Overview.......................................................144
Underbody Trim Panel Overview..........................................145
Right Rear Underbody Trim Panel........................................146
Hood, Lids.........................................................................147
Fuel Filler Door Unit Overview..............................................147
Hood Overview.....................................................................148
Hood Release Lever and Bracket Overview.........................149
Rear Lid Hinge Overview......................................................150
Front Doors, Central Locking System................................152
Door Handle and Door Lock Overview.................................152
Front Door Overview............................................................154
Door Hinge Overview...........................................................156
Rear Doors........................................................................158
Door Handle and Door Lock Overview.................................158
Rear Door Overview.............................................................160
Door Hinge Overview...........................................................162
Sunroof..............................................................................164
Sunroof Overview.................................................................164
Bumpers............................................................................166
Front Bumper Cover Overview.............................................166
Front Bumper Cover Guides Overview.................................167
Front Bumper Carrier Overview............................................168
Rear Bumper Cover Overview..............................................169
Rear Bumper Cover Guides Overview.................................170
Rear Bumper Carrier Overview............................................171
Glass, Window Regulators................................................172
Front Door Window Overview...............................................172
Rear Door Window Overview...............................................173
Exterior Equipment............................................................174
Front Wheel Housing Liner Overview...................................174
Rear Wheel Housing Liner Assembly Overview...................175
Manual Exterior Mirror Assembly Overview..........................176
Power Exterior Mirror Assembly Overview...........................177
Sill Panel Cover Assembly Overview....................................178
VW Jetta & GLI Quick Reference Specification Book • February 2014
v
Body Interior......................................................................179
Interior Equipment.............................................................179
Tightening Specifications......................................................179
Passenger Protection, Airbags, Seat Belts........................180
Power Exterior Mirror Assembly Overview...........................180
Airbag Control Module -J234- Assembly Overview..............181
Front Seat Assembly Overview, Basis..................................182
Front Seat Assembly Overview, Comfort..............................183
Front Seat Assembly Overview, Sport..................................184
Interior Trim.......................................................................186
Instrument Panel Central Tube Assembly Overview............186
Seat Frames......................................................................188
Manual Front Seat Assembly Overview................................188
Partial Power Front Seat Assembly Overview......................189
Manual Lower Seat Frame Assembly Overview...................190
Partial Power Lower Seat Frame Assembly Overview.........191
Seat Height Adjustment Assembly Overview........................192
Heating, Ventilation & Air Conditioning................... 193
General, Technical Data....................................................193
Refrigerant Oil Distribution...................................................193
Refrigerant R134a Vapor Pressure Table.............................193
Heating, Ventilation............................................................194
Fastener Tightening Specifications.......................................194
Air Conditioning.................................................................194
Fastener Tightening Specifications.......................................194
vi
VW Jetta & GLI Quick Reference Specification Book • February 2014
General Information
General
Information
Decimal and Metric Equivalents
Distance/Length
To calculate: mm x 0.03937 = in.
mm
0.002
0.004
0.006
0.008
0.010
0.020
0.030
0.040
0.050
0.060
0.070
0.080
0.090
0.100
0.200
0.300
0.400
0.500
0.600
0.700
0.800
0.900
1.000
2.000
3.000
4.000
5.000
6.000
7.000
8.000
9.000
10.000
20.000
30.000
40.000
50.000
60.000
70.000
80.000
90.000
100.000
in.
0.00008
0.00016
0.00024
0.00031
0.00039
0.00079
0.00118
0.00157
0.00197
0.00236
0.00276
0.00315
0.00354
0.00394
0.00787
0.01181
0.01575
0.01969
0.02362
0.02756
0.03150
0.03543
0.03937
0.07874
0.11811
0.15748
0.19685
0.23622
0.27559
0.31496
0.35433
0.39370
0.78740
1.18110
1.57480
1.96850
2.36220
2.75591
3.14961
3.54331
3.93701
mm
0.01
0.02
0.03
0.04
0.05
0.06
0.07
0.08
0.09
0.10
0.20
0.30
0.40
0.50
0.60
0.70
0.80
0.90
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.00
20.00
30.00
40.00
50.00
60.00
70.00
80.00
90.00
100.00
in.
0.0004
0.0008
0.0012
0.0016
0.0020
0.0024
0.0028
0.0031
0.0035
0.0039
0.0079
0.0118
0.0157
0.0197
0.0236
0.0276
0.0315
0.0354
0.0394
0.0787
0.1181
0.1575
0.1969
0.2362
0.2756
0.3150
0.3543
0.3937
0.7874
1.1811
1.5748
1.9685
2.3622
2.7559
3.1496
3.5433
3.9370
mm
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
20.0
30.0
40.0
50.0
60.0
70.0
80.0
90.0
100.0
in.
0.004
0.008
0.012
0.016
0.020
0.024
0.028
0.031
0.035
0.039
0.079
0.118
0.157
0.197
0.236
0.276
0.315
0.354
0.394
0.787
1.181
1.575
1.969
2.362
2.756
3.150
3.543
3.937
mm
1
2
3
4
5
6
7
8
9
10
20
30
40
50
60
70
80
90
100
VW Jetta & GLI Quick Reference Specification Book • February 2014
in.
0.04
0.08
0.12
0.16
0.20
0.24
0.28
0.31
0.35
0.39
0.79
1.18
1.57
1.97
2.36
2.76
3.15
3.54
3.94
1
Tightening Torque
N·m-to-lb·ft (ft·lb)
To calculate: N·m x 0.738 = lb·ft
N·m
10
11
12
13
14
15
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