NHTSA ID Number: 10073615
Manufacturer Communication Number: VAS5903
TSB/Document Date: 2016-06-22
Summary
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TSB/Document ID: VAS5903
Replacement Service Bulletin Number:
MFR Communication Date: 2014-05-30
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
MFR Component System:
MFR Component Subsystem:
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2014 Beetle Perfect Delivery Inspection (PDI) - Technician and Detailer Inspections
Stock No.:
Dealer Number:
R.O. No.:
.
VIN: ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___
Technician Inspection
Initial Inspection (A workshop maintainer/charger must be used):
Check hood latch and safety catch
Ensure proper installation of permanent wiper blades (WINDSHIELD MUST BE
CLEAN BEFORE INSTALLING)
Test and auto charge battery with INC-940 using the “48 Hour Check” test or
the VAS5903.
Record and document test code
Install front license plate bracket if required
Check engine coolant level (engine off/cold). Do not exceed max fill line
Check brake and power steering fluid levels. Do not exceed max fill line
Top-off windshield washer solvent
Check engine oil level
Adjust tire pressure to specification on vehicle sticker at “B” Pillar. (Do not set
until day before delivery)
Torque wheels to specification. (Refer to Elsa)
Retrieve radio code from Elsa and check for any open Campaigns and
Updates. Perform if applicable
Make sure hands and clothing are clean before entering the vehicle
Disable vehicle transport mode.
Check all instrument cluster warning lights by cycling the ignition from off to on
Check that all keys and remotes lock, unlock, and start vehicle
Check operation of all exterior lights and AFS using a mirror or another
technician
Check front windshield wiper/washer functions
Check function of tilt and telescopic features of steering wheel
Set clock, date, and year (if applicable)
Reset inspection/oil service interval
Verify language and units of measurement (F°) in multi-function display and
Navigation system (if applicable)
Verify HD Radio is turned “off” in Radio/Settings Menu (Premium 8)
Verify radio operates in AM, FM, CD, MP3 and Satellite Radio modes using
applicable radio buttons and steering wheel controls
Set memory preset stations to AM and FM stations with good reception quality
by using the scan feature
Check function of all power windows (including sunroof if equipped), program
One-Touch feature, and check function of pinch protection feature
Check convertible top operation (if applicable)
Check seat belts, seat adjusters, heated seats (if applicable)
Check function of Rear Seat Easy Entry System
Install Warranty and Maintenance Booklet
Install California Emissions Warranty Booklet
Install Applicable Tire Warranty Brochure
Check proper fuel door operation
Check proper hatch operation using the remote and the exterior button
Place tow hook and wheel lock adapter in tool kit. Discard 2nd tow hook (if
applicable)
Install rear tow hook cover (if applicable)
Raise vehicle and perform a visual inspection for leaks and/or under body
damage
Remove suspension blocks located in the suspensions coil springs (If
applicable)
Road Test:
Odometer reading before road test: ______________ after: ____________
Check engine performance and acceleration
Store current tire pressure values for TPMS by pressing the SET button in the
glove box for a minimum of 2 seconds or setting in MFI if applicable
Check automatic transmission operation, including automatic shift lock and
Tiptronic®
Check brake system function (including ABS)/Parking brake operation –
engage and disengage
Check steering for pulling, vibration and steering wheel alignment
Check climate control for mode functions (Defrost/Vent/Floor), air conditioning
operation and heater operation
Car-Net (if equipped): Vehicle must be in coverage area, have clear sight to
the sky for 5 minutes, and have 5 miles registered on the odometer. Then,
verify light in 3 button switch assembly located in overhead console is
illuminated green. This confirms over the air vehicle registration has taken
place.
After Road Test:
Verify no warning lights are illuminated
Retrieve fault memory, correct any DTC’s, set readiness code (if necessary).
Save and attach printout to Repair Order
I certify that all operations have been completed and that this vehicle has been prepared in accordance with Volkswagen
procedures and quality standards.
All product updates have been checked
Dealer 30-day maintenance process has been initiated
Dealership Authorized Signature:
Original – Retain with Repair Order in Service File
Date:
.
VW
.BEETLE.PDITECHCHECK.05.30.2014
Detailer Process
Exterior:
Interior:
Remove RAPGARD protective covering (best removed 60˚-80F˚)
Wash/dry vehicle exterior (convertibles: do not use high pressure washer above
door sills or above rear window seals)
Check for water leaks
Clean alloy wheels/tires, remove any adhesive on wheels
Inspect paint surfaces, moldings and glass. Remove any adhesive, tar, or
residue. If any defects (scratches/dings/dents/body damage) are found,
contact Service Manager to schedule immediate repair.
Wax vehicle using 3M Perfect-It™ Paste Wax or equivalent
Clean all glass and mirrors using 3M Gloss enhancer, cleaner clay or equivalent
Wipe door jambs
Clean all glass, mirrors, and sunroof (if applicable)
Remove all trim protection, coverings, stickers, and decals - Do not remove
airbag warning triangle/warning labels
Check upholstery and clean as required
Check for excessive grease on seat tracks and clean as required
Check all interior surfaces and compartments (including sun visors and
headliner) and clean as required
Vacuum carpet
Check luggage compartment and vacuum
Install front/rear floor mats (including locking clip / tabs), check color match.
If monster mats are installed, please put factory mats in trunk.
Under Hood:
Wipe down engine compartment (no high pressure wash).
I certify that all operations have been completed and that this vehicle has been prepared in accordance with Volkswagen
procedures and quality standards.
All product updates have been checked
Dealer 30-day maintenance process has been initiated
Dealership Authorized Signature:
Original – Retain with Repair Order in Service File
Date:
.
VW
.BEETLE.PDITECHCHECK.05.30.2014
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