NHTSA ID Number: 10071062
Manufacturer Communication Number: LTB00557NAS2
TSB/Document Date: 2016-06-13
Summary
SUMMARY TO BE PROVIDED ON A FUTURE DATE.
1).
P4 Lower Control Arm to Frame
If the measured torque is less than the minimum
residual torque shown, the fixing should be replaced
with new and torque with reference to TOPIx
Workshop Manual section 204-01: Front Suspension.
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10.
NOTE: Minimum Torque: 273Nm (refer to
table 1).
P6 Lower Ball Joint Knuckle (Lower Arm Rear)
11.
1).
NOTE: Minimum Torque: 60Nm (refer to table
P7 Upper Control Arm to Knuckle
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12.
NOTE: Minimum Torque: 273Nm (refer to
table 1).
P40 Lower Ball Joint Knuckle (Lower Arm Front)
13.
NOTE: Minimum Torque: 210Nm (refer to
table 1).
P56 Adaptive Shock Absorber Yoke to Lower Control Arm.
If the measured torque is less than the minimum
residual torque shown, the fixing should be replaced
with new and torque with reference to TOPIx
Workshop Manual section 204-01: Front Suspension.
14.
1).
NOTE: M12 x 4 off Minimum Torque: 140Nm; M14 x 2 off Minimum Torque: 230Nm (refer to table
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Dynamic Response Front Actuator Ski Bracket
If the measured torque is less than the minimum residual torque shown, the fixing should be replaced with new
and torque with reference to TOPIx Workshop Manual section 204:01: Front Suspension.
15.
NOTE: Minimum Torque: 174Nm (refer to
table 1).
Front Stabilizer Links, Actuator Bar Arms to Knuckle
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16.
1).
NOTE: Minimum Torque: 89Nm (refer to table
Pinch Bolt - Front Air Strut to Yoke
17.
1).
NOTE: Minimum Torque: 60Nm (refer to table
P1/P2 Upper Control Arm to Knuckle
If the measured torque is less than the minimum
residual torque shown, the fixing should be replaced
with new and torque with reference to TOPIx
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Workshop Manual section 204:01: Front Suspension.
18.
NOTE: Torque: 30Nm (refer to table 1)
Tighten in a diagonal sequence.
Upper Fixings - Front Air Strut
19. Check Pipes for Fouls
Front pipe set to longitudinal. Check for a foul
between the front hydraulic pipe set and the
longitudinal.
20. Front Pipe Set to Subframe
Check that the rubber buffer is fitted to the hydraulic
pipe. Ensure that there is not a hard foul between the
hydraulic pipe and the sub frame.
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21. Return Hose to Longitudinal
Check that the rubber buffer is fitted and that there
isn’t a hard foul between the return pipe/hose and
the underside of the longitudinal.
22. Rear Pipe to Aero Shield
Check for a foul as the rear pipes exit from the aero
under shield.
Check the hydraulic pipe routing under the aero
shield and ensure free of fouls to the fuel pipes.
23.
NOTE: View of the end of hydraulic valve
block from front of vehicle.
Valve Block to Body Stud Clearance
There should be sufficient clearance between the
valve block body and the plastic body fastener that
secures the fuel lines. Where no or very little
clearance exists, the head of the fastener should be
modified, by removing it and drilling an axial hole
5mm diameter through the head, so that the body
stud passes through the head of the fixing.
24. Front Pipes to Edge Clip on Subframe Ski Bracket (Front
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right-hand)
There should be sufficient clearance between the
hydraulic pipes and the ski bracket.
25. Carry out road test:
If the issue is not still present, return the vehicle to the customer
If the issue is still present, continue to the next step.
NOTE: If any of the six (6) Dynamic
26.
Response front actuator ski bracket bolts have
been removed on three (3) previous occasions,
steel inserts are required to be fitted into the
subframe (see TOPIx Workshop Manual section
502-00: Thread repair inserts).
2013MY vehicles: If the knocking noise is still present
and considered unacceptable after performing above
steps, replace the Dynamic Response front actuator
(vehicles fitted with Dynamic Response System [part
number LR052058], shown as B in E156543; see TOPIx
Workshop Manual section 204-06: Ride and Handling
Optimisation - Front Stabilizer Bar). 2014MY vehicles
from VIN EA125193 will have the latest level parts
already fitted.
27.
NOTE: If the knocking noise is still present and considered unacceptable after performing the
above steps, remove and discard both under hood strut brace bars.
Remove the cowl panel grille (see TOPIx Workshop Manual section 501-02: Front End Body Panels).
28. Remove both strut brace bars.
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29. Remove the grommets from strut brace and discard both strut brace bars.
NOTE: One foam pad is sufficient for both
30.
strut brace bars.
Insert foam pad (BTR6506; cut to a length of 38mm) into
rear of the strut brace bar grommets as shown.
31. Insert the grommet as shown.
32.
NOTE: Discard the four (4) fixing bolts that
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attach the brace bar to the bulk head (below wind
screen).
Install strut brace bar bolts back into the struts as
shown; tighten to 55Nm.
33. Install the cowl panel grille (see TOPIx Workshop Manual, section 501-02: Front End Body Panels).
34. After performing all listed remedial actions, it is possible that a low level of residual knocking noise may still be
present. This low level of knocking noise may be caused by the Dynamic Response system's hydraulic operation. If
the concern has not improved to an acceptable level, contact the Land Rover
Technical HelpLine for further
assistance.
TABLE 1: Torque Specification - Front Suspension
Joint Description
Torque
Nominal
Graphic
P1 Upper Control Arm to Body
60-90Nm
75Nm
E149026
P2 Upper Control Arm to Body (Rear Mount)
60-90Nm
75Nm
E149026
P3 Lower Control Arm to Frame
190-340Nm
n/a (torque + angle)
E156341
P4 Lower Control Arm to Frame
190-340Nm
n/a (torque + angle)
E146696
P6 Lower Ball Joint Knuckle (Lateral Arm)
290 ± 17Nm
290Nm
E146695
P7 Upper Control Arm to Knuckle
70 ± 10Nm
70Nm
E145575
P40 Lower Ball Joint Knuckle (Lower Arm Front)
290 ± 17Nm
290Nm
E156342
P56 Adaptive shock absorber Yoke to Lower Control Arm
210-340Nm
n/a (torque + angle)
E146697
Dynamic Response front actuator Ski Bracket M12 joints (x4)
140-230Nm
n/a (torque + angle)
E144814
Dynamic Response front actuator Ski Bracket M14 joints (x2)
230-300Nm
n/a (torque + angle)
E144814
Stabilizer Links, Actuator bar arms to knuckle
185 ± 11Nm
185Nm
E156343
Front Strut To Body - Upper
30Nm
30Nm
E156344
Front Strut To Yoke
89-101Nm
95Nm
E145482
http://topix.landrover.jlrint.com/topix/service/document/451907
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TSB/Document ID: LTB00557NAS2
Replacement Service Bulletin Number:
MFR Communication Date: 2014-01-23
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: SUSPENSION
MFR Component System:
MFR Component Subsystem:
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