NHTSA ID Number: 10071011
Manufacturer Communication Number: 2033699
TSB/Document Date: 2016-06-13
Summary
SUMMARY TO BE PROVIDED ON A FUTURE DATE.
Technical Bulletin
Model(s)
Year(s)
Eng. Code(s)
Trans.
Code(s)
VIN Range From
VIN Range To
Beetle
2012-2013
All
All
AT_CM000001
AT_DM678028
Beetle Convertible
2013
All
All
AT_DM000001
AT_DM823648
Condition
63 13 01 April 26, 2013 2033699
Paint Chafe between Rear Bumper Cover and Fender
Customer may identify a paint chafe between rear bumper cover and fender (quarter panel, figure 1).
Figure 1
Technical Background
Contact friction between rear bumper cover and fender due to improper fit.
Production Solution
Dimensional change to the rear bumper cover and addition of expanding rivet address the concern in production
as of the following VIN’s:
Beetle Sedan - 3VWJL7AT5DM678028
Beetle Convertible - 3VW5L7AT3DM823648
Page 1 of 4
© 2013 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Service
Procedure
• Remove rear tail lamps. See Repair Manual group 94 in Elsa.
• Remove rear bumper cover. See Repair Manual group 63 in Elsa.
• Repair paint chafe area.
Tip:
Slight changes may have to be made to removal and installation procedures of rear bumper cover, depending
upon equipment installed in vehicle
.
• Install bumper cover. See Repair Manual group 63 in Elsa.
Using gap gauge set 3371, adjust the fit
between bumper cover and fenders to
.08mm +/-.02mm. (Figure 2).
Figure 2
Note:
When installing bumper cover pay special attention to the bumper cover fit and gaps to prevent reoccurrence. See
Body Collision Repair Manual group 00 General, Technical data, Body Gap Dimensions, Body Rear in Elsa.
Page 2 of 4
© 2013 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Warranty
Note:
Paint damage from misaligned panels is not a paint defect. Claim types 950 and 150 do not apply to this
repair.
To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and
1)
Procedures Manual
Model(s)
Year(s)
Eng. Code(s)
Trans. Code(s)
VIN Range From
VIN Range To
Beetle
2012-2013
All
All
AT_CM000001
AT_DM678028
Beetle
Convertible
2013
All
All
AT_DM000001
AT_DM823648
SAGA Coding
Claim Type:
Use applicable Claim Type
1)
Damage
Service Number:
HST
Damage Location (Depends
on Service No.)
--
Use applicable when indicated
in ElsaWeb (L/R)
Code
6369
0030
Beetle, Beetle Convertible
3)
94312000 = 20 TU
3)
63691950 = 40 TU
Labor Operation : Modify Rear Bumper Cover
3)
63690599 = 20 TU
Causal Part: Select Labor Operation
63690599
Labor Operation : Remove and Install Taillight
Labor Operation : Remove and Install Rear
Bumper Cover
3)
Labor Operation : Body Damage
Note: In case of body damage, repairs are not to
exceed ElsaWeb SRT
If the repairs are sublet, please use the following
part number in “Outside Materials”
3ME
2)
Refer to Volkswagen
Warranty Paint and Corrosion
Claim Coding Manual
• LACKMATF: Paint and Materials
Page 3 of 4
© 2013 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
If the repairs are sublet, please use the following
part number in “Outside Labor”
• L0010000: External Painting-straight color
• L0020000: External Painting-metallic/2-layer
• L0030000: External Painting-pearl color
• A0041000: Body Shop repair no paint
Diagnostic Time
GFF Time expenditure
01500000 = 00 TU max.
Road Test
01210002
4)
NO
NO
01210004
Technical Diagnosis
01320000 = 00 TU max.
NO
Claim Comment: Input “As per Technical Bulletin 2033699” in comment section of Warranty Claim.
1)
Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only
2)
Code per warranty vendor code policy.
3)
Labor Time Units (TUs) are subject to change with ELSA updates.
4)
Documentation required per Warranty Policies and Procedures Manual.
Required Parts and Tools
No special parts required.
Tool Description
Tool No:
Adjustment gauge
3371
Additional Information
All part and service references provided in this Technical Bulletin are subject to change and/or removal.
Always check with your Parts Dept. and Repair Manuals for the latest information.
Page 4 of 4
© 2013 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
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TSB/Document ID: 2033699
Replacement Service Bulletin Number:
MFR Communication Date: 2013-04-26
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: STRUCTURE:BODY:BUMPERS
MFR Component System:
MFR Component Subsystem:
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