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NHTSA ID Number: 10070552

Manufacturer Communication Number: FRS 2015

TSB/Document Date: 2016-06-13


Summary

SUMMARY TO BE PROVIDED ON A FUTURE DATE.


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TSB/Document ID: FRS 2015

Replacement Service Bulletin Number:

MFR Communication Date: 2014-04-01

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

MFR Component System:

MFR Component Subsystem:


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FR-S

2015 PRE-DELIVERY SERVICE CHECK SHEET
~

BEFORE INSPECTION

0

0 1 Instal l DCC Fuse (see page 2) .... . . . . .. . . . . . ..... ..... .... . .. ...
02 Connect Delivery Mode Wire Harness Connectors
(automatic tra nsmission on ly) (see page 2) ......... .. ......

IH

D

Apply parking brake and cycle ignition "IG-ON, · place gear selector in reverse;
tum on lights and rear defogger. Unlock all doors, release fuel door, release
trun k hatch.

05
06
07
08

Check dome, courtesy, map, and sun visor lights* .. .. .. ...
Check wa rn ing/indicator lights, gauges, and horn ... .. ....
Check wi ndshield wipers and washers .......... . . . . . . . . . . ... .
Check head lights, instru ment lights, turn signals,
dimmer switch , emergency flashers , and brake lights . .. .
Check inside/outside rear view mirror operation/
adjustm ent . ............... ........................ .... ........ . ..............
Check power outlet* and ciga rette lighter .. .......
Check audio/navigation* systems , set SSP * to FR-S ,
and set cl ock ... ...... ............. .... ... ..... .......... ....... . ............
Install shift-lock ove rrid e bu tton cover · ···· ·········· ··· ·······

0 0

DO

-

-

Check engine oil level . .. .. .... .. ..... .... ... ..... .... .. .. . . . . .. .. .. .
Check brake and clutch * flu id leve ls.... .... ................ .......
Check engine coolant level ......... ..... ...... .... .. ....... ..... ......
Check wi ndshield washer fluid level ...... ... .... .......... . .....
Check battery state-of-charge using Digital Battery
System Analyzer (SOC Reading :
%) .....
06 Inspect for fuel , oil , coolant, and othe r fluid leaks ......
01
02
03
04
05

DD

0
0 0

DD
DD

00

A complete road test helps assure customer satisfaction. Drive veh icle over a
variety of road surfaces and driving conditions. Check for unusual nois e and
driving performance.
Enter Odometer Reading

DO

Read ing After Test:

Reading Before Test:

DO
D

01
02
03
04
05
06

Start at driver's front door, check window and door lock operation (from master
power switch , if equipped) . Continue around vehicle in a counterclockwise
direction checking each door and win dow operation, child door locks, seat belts,
interior condition, all lights, luggage compartment contents. Finish by checking
headlight aim and continue into UNDER HOOD checks.

UNDER HOOD

D

ROAD TEST

DD

~:

0

00

WALKAROUND INSPECTION

01 Check Smart Key System* .... ..... ................. ........ ... .......
02 Check door and door lock operation , including each
wireless remote contro l/theft deterrent system* ... ..... ....
03 Check power window operation ....... . ... .. ... ...... . ....• • • • • • • • ..
04 Check that eng ine starts with all keys ..... .. ...... ····· ··········
05 Check seats and seat belt operation ........ ....... .. ... ...... ...
06 Check rea r defogger ........ .. ..... ... .. ······· ........... .............
07 Check side marker, tail , backup, and license plate lights.
08 Check rear cargo area trim appea rance ....... .... ....... .... ..
09 Adju st compact spare tire pressure and check jack and
tool installation ........ ..... . ........ ... ..... . ..... ... ... . ·············· ·
10 Check headl ight aim .... . ···· ·········· ····· ··· .... .... ... ..... . .........

0

01 Remove disc brake anti-rust covers/anti-corrosion
wheel film * ........... ................... ...... .. ........ ............ ......... ...
02 Activate the Tire Pressure Warn ing System (TPWS )
sensors (see page 2) ... ... ... .... .............. .... . ······· ········· ····
03 Inspect tires for defects/damage ........ .... . ···· ················· ·
04 Install rubber body plugs . ..... . .... ... ... . ... . ....................
05 Inspect for fue l, oil , coolant, and other fl uid leaks ........ ... .
06 Visua lly check bolts and nuts on cha ss is and powertrain
fo r looseness ..... . .... ......... ............ ..... .. ... ... ..... ...... . ......
07 Inspect under th e vehicle for damage, rust, etc. ......... ... .

0

FUNCTIONAL OPERATION

01
02
03
04

~ I ~~

UNDER VEHICLE (ON HOIST)

~~

Apnl 2014

07
08
09
10
11

OD

Check cold engine operation ················ . . . . . ... . . . .. ... .........
Check eng ine operation during warm -up .. .. .. ...... .. . ... . .. . . . .
Check engi ne at normal operating temperatu re ..............
Check cl utch or automatic transm ission operation ... .... ...
Check brake and parking brake operation ... .. ..... .... ..... .. .
Check steering operation and off-center/veh icle
pul l/flutter ... ..................... ... .... . . .. . . . . . . . . . . . . . . ......... .. . . . .. . .. . . . .
Inspect for abnormal noise and vibration . ..... ...... ... .. ..... ..
Inspect fo r squeaks and rattles .... . ...... ·············· ······· ·······
Check heater and A/C operation .... . ···· ····· ··· ····· ·· ·············
Check speedometer operation .... ............. .. ... ...... .. .. ... ... .
Check cru ise control operation .................. ... ...... ... ...........

OD
DD
DD
DD

00

DD
DO
DD
OD
DD
DO

FINAL INSPECTION AND CLEANING

DD
DD
DD

01 Remove interior protective covers, unnecessary labels,
tags , etc. (Remove protective covers just before delivery
to customer) ................... .. ...... ...... ....... .. ....... ··· ·· ·· ··········
02 Verify floor mat application and install using
retaining clips* .. ... ............ ........................................... ..
03 Visual ly inspect all interior parts for instal lation ,
damage, fit, dirt, etc ....... ....... ... ...... . .. . . . . . . . . . . . .... ............. .
04 Remove Rapgard TM and clear protective bumper film * .
05 Wash and clean vehicle .. ...... .... ... ...... . ...... .... .. ... .........
06 Inspect paint fin ish for scratches , chips, rust, de nts ,
damage, etc .......... .. ..... .... ...... ... .. .. ... .. .... .... ..... ... . ........ ..
07 Inspect exterior body parts for proper installation ,
damage, ru st, etc .......... ........... ..... ... .... ............ ..... .. ...... .

0 0

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in glove box . .......................... ..... ........ .. ... ... ............. .... ...
09 Place oil change sticker on inside of windshield, top
left corn er . .. ................ .... ........ ..... .... ..... .. ...... . .. ......... ...
10 Perform Techstream Health Check ............. ...... . ..........
11 Insta ll fro nt license plate and mounti ng bracket*
(see page 2) ................. . ....................... .............. .........

DD
DD
OD
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0

* Inspect or install when equipped/re quired .

Co mpletion and retention of this form is required to co mply with ToyotaeBay logo 's Warranty Policy .

TECHNIC IAN 'S SIGNATURE

SERVICE MANAGER 'S SIGNATURE

NA ME (PLEASE PRINT)

NAME (PLEASE PRI NT)

Da te

I

Dea ler Name

I

Dealer Code

I

We hereby certify that all items
on this form have been checked
and corrected for proper
operation as required.

Vehicle Identification Number (Sticker)

-

DCC FUSE INSTALLATION
To minimize battery discharge the DCC fuse has been
removed and is stored in the engine compartment Relay
Block. Install the DCC fuse during PDS .

NOTE
Failure to install the DCC fuse may cause the Check

Engine Light (M IL) to flash with no engine misfires or
DTCs stored and may cause the radiator fans to
cycle on and off rapidly.

DELIVERY MODE WIRE HARNESS CONNECTORS
(Automatic Transmission ONLY)
the delivery mode connectors for key interlock have been
disconnected at the assembly plant to prevent damage to automatic
transmission during rail transport.
The disconnected delivery mode connectors must be connected
during PDS.
1.
2.
3.
4.
5.

1 Remove This DCC Fuse
2 Install DCC Fuse Here

From the driver side cowl trim ,
remove the 2 disconnected
connectors .
Connect the 2 connector ends .
Place connector inside cowl trim
area .
Confirm transmission will not
shift from P with ignition OFF.
Confirm the ignition switch
cannot be turned from ACC to
LOCK or that the key cannot be
removed from the key cylinder
when the shift lever is NOT in P.

TPWS ACTIVATION
Activation Procedure
1. Connect Techstream .
2. Cycle the IG switch to the "IG-ON" position and check that the Low Tire Pressure Warning Light blinks for 1 minute and then
remains illuminated .
3. Pre~s or remove the valve core to reduce the tire inflation pressure rapidly by 6 psi (0.4 kfg/cm 2 , 40 kPA), or more,
w1th1n 30 seconds .
4. Check that the Low Tire Pressure Warning Light goes OFF after all the TPWS sensors are activated .

NOTE
To adjust the tire pressure correctly when the outside temperature is significantly colder than shop temperature , perform a
Health Check using Techstream and select the "Compensation Tire Pressure" checkbox. Compensation pressures will be
displayed on the Health Check results screen . Adjust the tire pressure when the tires are cold.
5.
6.

Using Techstream, check for DTCs (C2111-C2114) . If DTCs C2111-C2114 are stored , repeat step 3.
System initialization is NOT available or required.

FRONT LICENSE PLATE AND MOUNTING BRACKET INSTALLATION*
For states that require a front license plate , please install per
this procedure . The mounting bracket, self-tapping screws,
flange bolts , J-nuts , and non-corroding bolts are stored in the
luggage compartment.

Installation Procedure
1. Align holes "A" of the mounting bracket and the dimples on
the front intake cover. Temporarily install the 2 self-tapping
screws .
2. Mark the location of holes "B" on the front bumper cover.

NOTE
Holes "A" and "B" are used for the installation of the mounting
bracket to the bumper cover.
3.
4.

5.
6.

2 Mark "B"

3 Dimples

A Holes " A"

B Holes " B"

Remove the license plate mounting bracket.
Mark the Mark "C" locations on the front bumper cover as
shown in the illustration .
Drill 2 relief holes with a diameter of 10 mm (0 .39 in.) at
Mark "B" on the front bumper cover.
Drill 6 relief holes with a diameter of 22 mm (0 .87 in.) at
Mark "C" on the front bumper cover as shown in the
illustration .

NOTE
Holes "C " are used to install J-nuts to the front bumper cover.
7.

1 Mark "C"

Install the 2 J-nuts to the front bumper cover through
holes "C".
8. Align holes "B" of the mounting bracket and the J-nuts on
the front bumper cover. Temporarily install the 2 flange
bolts .
9. Align holes "A" of the mounting bracket and the dimples on
the front intake cover. Temporarily install the 2 self-tapping
screws .
10. Tighten the 2 flange bolts and tapping screws equally so
that there is no clearance between the license plate
mounting bracket and the front bumper cover.
11. Install the front license plate to the mounting bracket using
the 2 non-corroding bolts .

1 Mark "B"
2 Dimples

3 License Plate
Mounting Bracket
4 Tapping Screw

1 Mark " C"

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Y
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2

3

'---"'-~~~~~~~~--'

2 Mark "B"

Pl•!• Mo"oUog

Bracket
3 Tapping Screw
4 Flange Bolt

1


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