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NHTSA ID Number: 10069846

Manufacturer Communication Number: 30L

TSB/Document Date: 2016-06-09


Summary

SUMMARY TO BE PROVIDED ON A FUTURE DATE.


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TSB/Document ID: 30L

Replacement Service Bulletin Number:

MFR Communication Date: 2012-11-01

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: EQUIPMENT

MFR Component System:

MFR Component Subsystem:


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Tighten bolts 1 through 7 in sequence
Tighten bolts 1 through 7 in sequence

Nm
Hand-tighten
8
an additional
90° (¼ turn)

Engine –
3.0L CNRB (TDI)

Step
1
2
3

VWeBay logo Touareg Quick Reference Specification Book

November 2012

29

Cylinder Head Tightening Specifications

Replace the bolts that have been tightened to additional torque.
Step
1
2
3
4

Component
Tighten bolts 1 through 8 in sequence
Tighten bolts 1 through 8 in sequence
Tighten bolts 1 through 8 in sequence
Tighten bolts 1 through 8 in sequence

5

Tighten bolts 1 through 8 in sequence

30

VWeBay logo Touareg Quick Reference Specification Book

Nm
Hand-tighten
35
60
an additional
90° (¼ turn)
an additional
90° (¼ turn)

November 2012

Upper Timing Chain Cover Tightening Specifications

Replace the bolts that have been tightened to additional torque
Component
Tighten bolts 1 through3 in sequence
Tighten bolts 4 through 7 in sequence
Tighten bolts 1 through 7 in sequence
Tighten bolts 1 through 7 in sequence

5

Tighten bolts 1 through 7 in sequence

Nm
Hand-tighten
Hand-tighten
8
8 Nm - this
measurement takes
into account the
timing chain guard
shrinkage.
an additional 90° (¼
turn)

Engine –
3.0L CNRB (TDI)

Step
1
2
3
4

VWeBay logo Touareg Quick Reference Specification Book

November 2012

31

Lower Timing Chain Cover Tightening Specifications

Replace the bolts that have been tightened to additional torque.
Step
1

2

32

Component

Fastener
Nm
Size
Attaching the timing chain guard
lower section with the sealant
and the sealing pieces to the
cylinder block
Tighten bolts 1 - 4 in M26x20
9
sequence

VWeBay logo Touareg Quick Reference Specification Book

November 2012

Step
3

Component
Tighten bolts 1 through 20 in sequence

Nm
3

4

Tighten bolts 1 through 20 in sequence

5

Tighten bolts 1 through 20 in sequence

3 Nm - this
measurement takes into
account the timing chain
guard lower section
shrinkage
an additional 90° (¼
turn)

VWeBay logo Touareg Quick Reference Specification Book

November 2012

33

Engine –
3.0L CNRB (TDI)

Lower Timing Chain Cover
Tightening Specifications (cont’d)

Lower Timing Chain Cover
Tightening Specifications (cont’d)

Replace the bolts that have been tightened to additional torque.
Step
6
7
8

34

Component
Tighten bolts 1 through 4
in sequence
Tighten bolts 1 through 4
in sequence
Tighten bolts 1 through 4
in sequence

Fastener
Size
M26x20
-

Nm
Remove the steel bolts
Insert the aluminum bolts
and tighten to 3 Nm
an additional 90° (¼ turn)

VWeBay logo Touareg Quick Reference Specification Book

November 2012

Cylinder Bank 1 (Right) Bearing Cap
Tightening Specifications

Component
Tighten bolts 1 through 12 in sequence
Tighten bolts 1 through 12 in sequence

Nm
Hand-tighten
9

Engine –
3.0L CNRB (TDI)

Step
1
2

VWeBay logo Touareg Quick Reference Specification Book

November 2012

35

Cylinder Bank 2 (Left) Bearing Cap
Tightening Specifications

Step
1
2

36

Component
Tighten bolts 1 through 12 in sequence
Tighten bolts 1 through 12 in sequence

VWeBay logo Touareg Quick Reference Specification Book

Nm
Hand-tighten
9

November 2012

Lubrication – 3.0L CNRB (TDI)
Fastener Tightening Specifications
Component
Coolant shut-off valve bolt
Engine oil cooler bolt
Engine oil cooler mounting plate bolt
Engine oil cooler thermostat cover bolt 1)

Nm
9
9
9
3 plus an
additional 90°
(¼ turn
3 plus an
additional 90°
(¼ turn
4
35
9
9
30
25
20
9
30 plus an
additional 45°
(⅛ turn)
9
9
20
9
9
3 plus an
additional 45°
(⅛ turn)

Oil baffle bolt 1)
Oil filter housing bracket
Oil filter housing cover
Oil filter housing to engine blockeBay logo bolt
Oil level thermal sensor nut
Oil pan drain plug, lower
Oil pan drain plug, upper
Oil pressure switch
Oil pressure regulation valve bolt
Oil pump chain sprocket bolt 1)
Oil pump pickup line bolt
Oil pump return line bolt
Reduced oil pressure switch
Transmission dipstick tube bolts
Vacuum line bolt
Vacuum line to upper oil pan bolt 1)

Replace fastener(s).

Engine –
3.0L CNRB (TDI)

1)

VWeBay logo Touareg Quick Reference Specification Book

November 2012

37

Upper Oil Pan Tightening Specifications

Replace the bolts that have been tightened to additional torque.
Step
1
2
3

38

Component
Tighten bolts 1 through 12 in a diagonal
sequence
Tighten bolts 1 through 12 in a diagonal
sequence
Tighten bolts 1 through 12 in a diagonal
sequence

VWeBay logo Touareg Quick Reference Specification Book

Nm
2
5
an additional
90° (¼ turn)

November 2012

Oil Pan Tightening Specifications

Replace the bolts that have been tightened to additional torque.

2
3

Component
Tighten bolts 1 through 14 in a diagonal
sequence
Tighten bolts 1 through 14 in a diagonal
sequence
Tighten bolts 1 through 14 in a diagonal
sequence

VWeBay logo Touareg Quick Reference Specification Book

Nm
2
3

Engine –
3.0L CNRB (TDI)

Step
1

an additional
90° (¼ turn)

November 2012

39

Oil Pan Tightening Specifications (cont’d)

Replace the bolts that have been tightened to additional torque.
Step
1
2
3

40

Component
Tighten bolts 1 through 3 in a diagonal
sequence
Tighten bolts 1 through 3 in a diagonal
sequence
Tighten bolts 1 through 3 in a diagonal
sequence

VWeBay logo Touareg Quick Reference Specification Book

Nm
Hand-tighten
8
an additional
90° (¼ turn)

November 2012

Cooling System – 3.0L CNRB (TDI)
Fastener Tightening Specifications
Component
Banjo bolts
Bleeder screw
Coolant hose connections
Coolant pipe mounting attaching bolts
Coolant pump bolt
Coolant pump ribbed belt pulley bolt
Coolant shut-off valve bolt
Coolant temperature sensor bolt
Lower radiator mount bolts
Transmission coolant valve bracket-to-transmission bolt
Upper radiator mount bolts

Nm
12
9
9
9
9
23
9
9
25
23
5

Fuel Supply – 3.0L CNRB (TDI)
Fastener Tightening Specifications
Nm
10
10
8
145
33

Engine –
3.0L CNRB (TDI)

Component
Accelerator Pedal Position (APP) sensor-to-body bolt
Fuel filter housing-to-body bolt
Fuel filter housing cover-to-fuel filter housing bolt
Fuel tank lock ring
Fuel tank strap-to-body bolt

VWeBay logo Touareg Quick Reference Specification Book

November 2012

41

Turbocharger, G-Charger – 3.0L
CNRB (TDI)
Fastener Tightening Specifications
Component
Air guide connections
Air guide connection to turbocharger bolt
Charge air cooler bolt
Turbocharger to bracket stud bolts

Nm
9
9
9
10

Turbocharger Tightening Specifications

Replace stud bolts and nuts
Step
1
2
3

42

Component
Tighten 1 through 9 in sequence
Stud bolts for the nuts 1, 2
Stud bolts for the nuts 1, 2

Nm
10
9

4

Stud bolts for the nuts 1, 2

5

3, 4, 5

6

3, 4

9

7

5

23

VWeBay logo Touareg Quick Reference Specification Book

an additional
90° (¼ turn)
Hand-tighten

November 2012

Exhaust System – 3.0L CNRB (TDI)
Fastener Tightening Specifications
Component
Differential pressure sensor nut
Exhaust Gas Recirculation (EGR) connection to EGR
cooler bolt
Exhaust Gas Recirculation (EGR) cooler bolt
Exhaust Gas Recirculation (EGR) pipe to connection
screw type clamp
Exhaust Gas Recirculation (EGR) valve 1 bolt
Engine temperature control sensor bolt
Exhaust gas temperature sensors
Exhaust manifold to block nut 1)
Exhaust manifold to pipe bolt 1)
Muffler suspended mount bolts
Nitrogen Oxide (NOx) sensors
Oxygen Sensor (O2S)1
Particulate sensor
Particulate sensor control module nut
Reducing agent heating element bolt
Reducing agent module locking ring
Reducing agent tank tray nuts 2)
Tailpipe
1)

9
5
9
9
45
25
30 +90°
25
25
50
50
3.5
5
80
10
20
60

Replace fastener(s).

1...45678...30


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