NHTSA ID Number: 10066052
Manufacturer Communication Number: 12-06-04-003A
TSB/Document Date: 2016-05-19
Summary
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TSB/Document ID: 12-06-04-003A
Replacement Service Bulletin Number:
MFR Communication Date: 2014-03-01
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE
MFR Component System:
MFR Component Subsystem:
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File in Section:
Bulletin No.:
Service Bulletin
Date:
06 - Engine
12-06-04-003A
March, 2014
TECHNICAL
Subject:
Malfunction Indicator Lamp (MIL) Illuminated, Reduced Engine Power Message
Displayed, DTC P2135 Set
Models:
2009-2011 Buick
Lucerne
2006-2008 Chevrolet
Malibu
2006-2009 Chevrolet
Uplander
2006-2011 Chevrolet
Impala
2007-2009 Chevrolet
Equinox
2006-2009 Pontiac
G6
2006-2009 Pontiac
Montana SV6
2007-2009 Pontiac
Torrent
2006-2009 Saturn
Vue
2007 Saturn
Relay
2007-2009 Saturn
Aura
Equipped with Engine — RPO LGD, LZ4, LZ8, LZE, LZ9, LNJ or LZG
Attention: If a vehicle is encountered with this condition, DO NOT replace the throttle body.
Instead, follow the procedure below.
This Bulletin is being revised to update the Subject, the Warranty Information, add
Models and Engine — RPO LZ9, LNJ, and LZG. Please discard Corporate Bulletin
Number 12-06-04-003.
Condition
Some customers may comment on an illuminated
malfunction indicator lamp (MIL), with a Reduced
Engine Power message displayed.
The technician may observe on a scan tool
DTC P2135: Throttle Position (TP) Sensor 1-2
Correlation set as Current or in History.
Cause
This condition may be caused by the difference
between the TP Sensor 1 and TP Sensor 2 exceeding a
calibrated value for more than 2 seconds.
Correction
Caution: Handle the electronic throttle control
components carefully. Do not drop, or immerse any
of the electronic throttle control components in
cleaning solvents of any type.
Copyright 2014 General Motors
LLC. All Rights Reserved.
Warning: Approved safety glasses and gloves
should be worn when performing this procedure to
reduce the chance of personal injury.
1. With a scan tool, verify that DTC P2135 is set as
Current or in History.
⇒ If DTC P2135 is set as Current or in History,
proceed to Step 2.
⇒ If DTC P2135 is not set as Current or in History,
refer to Diagnostic Trouble Code (DTC) List Vehicle or Symptoms - Engine Controls in SI.
2. Turn OFF the ignition.
3. Open the hood.
Notice: If at any time during this procedure the
throttle body or the intermediate gear is dropped,
abort this procedure and REPLACE it with a new
throttle body assembly.
4. Remove the throttle body and discard the throttle
body gasket. Refer to Throttle Body Assembly
Replacement in SI.
5. Remove any loose debris and dirt from the throttle
body assembly and the TP sensor cover. Inspect
the throttle body for damage.
Page 2
March, 2014
Caution: Do not use any solvent that contains
Methyl Ethyl Ketone (MEK). This solvent may
damage fuel system components.
6. Clean the throttle body bore and the throttle plate
using a clean shop towel with GM Top Engine
Cleaner, P/N 1052626 (in Canada, P/N 993026), or
ACDelco® Upper Engine and Fuel Injector Cleaner,
P/N X66-P, or an equivalent product.
Bulletin No.: 12-06-04-003A
9. Use a flathead screwdriver to remove the clips.
Turn over the throttle body if needed. Discard the
clips.
2908632
2908616
10. Hold the throttle body with your hand, so that the
TP sensor cover is facing upward. Remove the
rubber band securing the TP sensor cover. Grasp
the TP sensor cover and carefully lift it straight up
and separate it from the throttle body.
Notice: DO NOT mount the throttle body in a vise.
The throttle body can be set on the top of a soft
protected workbench area.
7. Hold the throttle body with your hand, so that the
throttle position (TP) sensor cover is facing upward
as shown.
2908634
2908625
8. Secure a rubber band around the throttle body and
TP sensor cover as shown.
Notice: DO NOT PRY ON THE MACHINED SEALING
SURFACE OF THE THROTTLE BODY INLET DUCT.
Notice: DO NOT allow the intermediate gear to
fall out.
11. Maintain the throttle body in an upward position.
Use your thumb to maintain contact with the
intermediate gear. Place the throttle body on the
workbench.
⇒ If the intermediate gear falls out and impacts a
hard workbench surface or the floor, abort this
procedure and REPLACE with a new throttle
body assembly.
Bulletin No.: 12-06-04-003A
March, 2014
2910009
12. Inspect the TP sensor cover and verify that the TP
sensor cover gasket has remained in the TP
sensor cover as shown. Ensure that the gasket is
accounted for and remains with the old TP sensor
cover.
Page 3
2909872
13. Observe the TP sensor cover for missing female
throttle actuator motor terminals (1). Verify that the
female throttle actuator motor terminals have
remained in the TP sensor cover and have not
been retained on the throttle actuator motor male
terminals as shown. Discard the old TP sensor
cover, gasket and terminals.
⇒ If one or both of the TP sensor cover female
throttle actuator motor terminals have been
retained on the throttle actuator motor male
terminals, remove and discard those female
terminals.
14. Remove the new TP sensor cover from the
protective shipping wrapper.
2909963
2911366
Page 4
March, 2014
Bulletin No.: 12-06-04-003A
15. Place the TP sensor cover in the position as
shown. Confirm the TP sensor drive slot orientation
is aligned in the TP sensor cover as shown.
⇒ If the TP sensor drive slot orientation is not
aligned as shown, use a small flathead
screwdriver to gently rotate the TP sensor drive
slot clockwise to the wide open throttle (WOT)
position as shown.
2910195
Notice: The three TP sensor cover alignment tabs
are highlighted in white for identification
purposes only.
17. Verify that all three of the TP sensor cover
alignment tabs are present and are not damaged.
2910009
16. Verify that the TP sensor cover gasket is secure
and properly positioned.
2908634
18. Grasp and hold the throttle body in the upward
position. Lightly depress the intermediate gear to
verify that it is fully seated and the gears are
engaged.
2910186
Bulletin No.: 12-06-04-003A
March, 2014
Page 5
2909099
19. Rotate the throttle body plate to the WOT
position (1).
2908630
21. Install the first TP sensor cover clip (1) in the
position shown.
2909105
2908695
20. Position and evenly install the TP sensor cover (1)
to the throttle body (2). Hold the TP sensor cover in
position and for ease of the clip installation, secure
a rubber band around the throttle body and TP
sensor cover.
22. Install the remaining TP sensor cover clips in the
sequence shown.
23. Install a NEW throttle body gasket.
24. Install the throttle body, bolts and nuts. Finger
tighten the fasteners.
25. Connect the electrical connector to the
throttle body.
26. Turn ON the ignition. Clear the DTC with a
scan tool.
27. Observe the scan tool TP Sensor 1 and 2 Agree/
Disagree parameter while slowly depressing the
accelerator pedal to WOT and then slowly returning
the pedal to closed throttle. Repeat the procedure
several times. Rapidly depress the accelerator
pedal from the rest position to the wide open
Page 6
March, 2014
throttle position (WOT) and release pedal. Repeat
the procedure several times. The TP Sensor 1 and
2 Agree/Disagree parameter should display Agree.
⇒ If TP Sensor 1 and 2 Agree/Disagree parameter
displays Agree, proceed to Step 28.
⇒ If TP Sensor 1 and 2 Agree/Disagree parameter
displays Disagree, replace the throttle body
assembly.
28. Tighten the throttle body fasteners.
•
•
•
Tighten
The fasteners to 10 Y (89 lb in).
29. Install any remaining components that were
removed during this procedure.
30. Perform the Throttle Learn Reset Procedure. Refer
to Throttle/Idle Learn > Throttle Learn > Reset
Procedure in SI.
Part Information
Part Number
Description
Quantity
19300180
Throttle Position (TP)
Sensor Cover
1
Warranty Information
•
•
•
For 2006 vehicles repaired under the 3 year/
36,000 mile Bumper to Bumper Federal warranty
and 3 year/60,000 km Canada Base Warranty
Coverage, use:
For 2006 vehicles repaired under the 7 year/
70,000 mile California Emission Coverage (E1)
and California Regulation States (YF5 and NE1)
warranty, use:
For 2007-2009 vehicles repaired under the 5 year/
100,000 mile Powertrain Federal warranty and
5 year 160,000 km Powertrain Canada
warranty, use:
•
•
Bulletin No.: 12-06-04-003A
For 2007-2009 vehicles repaired under the 7 year/
70,000 mile Coverage (E1) for California and
California Regulation States (YF5 and NE1) (all
makes) warranty, use:
For 2010-2011 Buick
vehicles repaired under the
4 year/50,000 mile Bumper to Bumper Federal
warranty, and 4 year 80,000 km Canada Base
Warranty Coverage use:
For 2010-2011 Buick
vehicles repaired under the
7 year/70,000 mile Coverage (E1) for California
and California Regulation States (YF5 and NE1)
warranty, use:
For 2010-2011 Chevrolet
vehicles repaired under
the 3 year/36,000 mile Bumper-to-Bumper Federal
warranty and 3 year/60,000 km Canada Base
Warranty Coverage, use:
For 2010-2011 Chevrolet
vehicles repaired under
the 7 year/70,000 mile California Emission
Coverage (E1) and California Regulation States
(YF5 and NE1) warranty, use:
Labor
Operation
J7949*
Description
Labor
Time
Throttle Position (TP) Sensor
Cover Replacement
1.2 hrs**
*This is a unique labor operation for bulletin use only. It will
not be published in the Labor Time Guide.
**This time includes diagnosis, throttle body removal,
cleaning and installation, TP Sensor cover replacement and
performing the Throttle/Idle Learn > Throttle Learn > Reset
Procedure.
ACDelco® is a Registered Trademark of General
Motors LLC
GM bulletins are intended for use by professional technicians, NOT a "do-it-yourselfer". They are written to inform these
technicians of conditions that may occur on some vehicles, or to provide information that could assist in the proper
service of a vehicle. Properly trained technicians have the equipment, tools, safety instructions, and know-how to do a
job properly and safely. If a condition is described, DO NOT assume that the bulletin applies to your vehicle, or that your
vehicle will have that condition. See your GM dealer for information on whether your vehicle may benefit from the
information.
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