LI72.00-P-055756 Service Bulletin/Repair Instructions

Door seal on front door/rear door loose

Ll72.00-P-055756
Topic number

Version

Design group
72.00 General
Date
03-14-2013
Validity
WIS 204

Model series 212

Model series 218
Reason for change
Model series 212 and 218 added
Reason for block
Complaint:

- Door frame seal loose

- Door frame seal protrudes from bodyshell
Attachments

File
Designation
Figure 1.jpg
Door seal protruding/loose (Figure 1)
Cause:

Insufficient adhesion between adhesive strip of door frame seal and paint surface.
Remedy:

Situation 1:

Door frame seal is loose over a length less than 20 cm (Figure 1):

- Partially tape down door frame seal to body using suitable adhesive tape to allow a gap for the repair adhesive to be

more easily applied (Figure 2).

- Thinly coat the entire surface of the affected area of the door frame seal (only the surface of the adhesive tape) and

the affected paint surface with repair adhesive using a spatula (Figures 3 and 4).

- Allow a minimum flash-off time of 25 minutes so that the adhesive surface is sufficiently dry (check by touching the

adhesive - it must be dry and no longer tacky).

- Then join the two adhesive surfaces together under pressure (contact adhesive), without separating or repositioning

the door seal.

- To achieve optimal adhesion the doors must not be closed for 20 minutes after applying the repair adhesive.

Situation 2:

Door frame seal is loose over a length of more than 20 cm:

- Replace door frame seal on front door.

or

- Replace door frame seal on rear door.

03-14-20131:35 PM

©Copyright Daimler AG
BRABENS
Page 1/17
- The new door frame seal must always be pressed on firmly after installation using a roller.
Attachments

File
Designation
Figure2.JPG
Fix door seal with adhesive tape (Figure 2)
Figure3.jpg
Apply adhesive with spatula #1 (Figure 3)
Figure4.jpg
Apply adhesive with spatula #2 (Figure 4)
Symptoms

Body I Door/Flap I Door I Door I Seal loose

Body I Door/Flap I Door I Door I Seal deformed

Body I Door/Flap I Door I Door I Seal chafes/rubs
Parts

Part number
ES1 ES2
Designation
Quantity Note
EPC Other

make

part
A 000 989 92 71
Repair adhesive (Terokal

2444)
0
Quantity as required
x
A 005 989 19 71
Cleaning agent (Terostat8550)
0
Quantity as required
x
A204 72711 87
Front/rear door frame seal

(leWright)
1
Same door frame seal for left

and right
x
Work units

Op. no.
Operation text
Time
Damage

code
Note
72A31 38
Left front door frame seal
72N31 38
Right front door frame seal
73A31 38
Left rear door frame seal
72N31 38
Right rear door frame seal
WIS-References

Document number
Title
Note
Allocation
AR72.10-P-2120CW
Remove/install door frame

seal
Front door WIS 204 I BR

212
Remedy
AR72.12-P-1015CW
Remove/install door frame

seal on rear door
Rear door WIS 204
Remedy
AR72.12-P-1015CY
Remove/install door frame

seal on rear door
Rear door BR 212
Remedy
AR72.10-P-2120EL
Remove/install door frame

seal
Front door BR 218
Remedy
03-14-20131:35 PM

©Copyright Daimler AG
BRABENS

Page 2/17
}(ENTRY

IAR72.12-P-1015EL
Remove/install door frame

seal on rear door
Rear door BR 218
I Remedy
Validity

Vehicle
Engine
Transmission
204.000
•

•

•

•

•

•

•
•

•

•

•

•
204.001

204.002

204.003

204.006

204.007

204.008

204.022
.
•
•

•
•
204.025
•

•
204.031
•
•
204.041

204.045
•

•

•
•

•

•
204.046
•
•
204.047
•
204.048
•

•
•
204.049
•
•
204.052
•
204.054
•
•

•
204.055
•

•

•

•

•
204.023
204.044
204.056

204.057

204.065

204.077

204.081
•

•
204.082
•
204.084
•
204.085
•
204.080
204.087
•
204.088

204.089
•

•
204.092
•
•
•
•

•

•

•
•

•

•

•

•
•

•
204.200
•
•

•

•
204.201
•
•
204.202
•
•
03-14-2013 1:35 PM

© Copyright Daimler AG
BRABENS

Page 3/17
204.203
•
*
204.207

204.208

204.222

204.223

204.225

204.231

204.241

204.245
*
•
•
*
•

•

•
•

•

•
•
•

•
204.246

204.248

204.249
•

•

•
•

•
•

•

•

•
204.252
•
•
204.254
*
•
204.256
•
204.257
•

•
•
204.277
•
*
204.282
*
•
204.284
*
•
204.289

204.292
•

•
•

•
212.002
•
212.003

212.004
*
•

•
*
•
212.005

212.020

212.021

212.023

212.024

212.025
*
•
*

12 3 4 5

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