SB- L1063-A REVB Service Bulletin/Repair Instructions

.-
[HJ PARTS LIST

®
AIR DISC BRAKES

LIT NO: Ll 063

DATE : Se ~ember201 4
REVISION: B
TABLE OF CONTENTS

AIR DISC BRAKE KIT - HALDEX DB22LT ............. . ...... .. ... .. ........... .. ...... ... . . ... 2 - 3

AIR DISC BRAKE KIT - HALDEX DB22LD ........ . . . .. . .. .... . . . ... ... . .. . ... . ... .. . ........... 4 - 5

AIR DISC BRAKE KIT - KNORR BENDIXADB22X . . . . ............... .. .. . ..... .. .... ............. 6 - 7

AIR DISC BRAKE KIT - WABCO PAN22 ...... . . . ... .. .. . .... . .... . ... . .. . ... . . . .... .. . ........ 8 - 9

CLAMP ON DUST SHIELD KIT . . .... . . .... . .. . ............. . . . . . . .. . ... . .. . ..... . . ....... . . . ... 9

CALIPERS WITH MOUNTING FASTENERS ........... . .. . . . . ..... . . . ... ........ ..... . . . ... ........ 9

AIR DISC BRAKE CALIPER ATTACHMENT HARDWARE KIT .. . ..... . ...... ..... . . .......... . . . .. . . ... .9

AIR CHAMBER .... . ..... . .. ...... ... .. ... ... . . ...... . . .. .. .. ....... .. .. .................. 10

ROTORS ................ .. .. .. . ...................... . ...... .. . . .. . . . .............. . ... .10

AIR DISC BRAKE ROTOR TO HUB ATTACHMENT HARDWARE KIT . . .. .... ... . ... . .. ... . .. ... ... . . .... 10
~HENDRICKSON

p?e oYO?HR ams 0//
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AIR DISC BRAKES PARTS LIST

AIR DISC BRAKE KIT - HALDEX DB22LT
Caliper Housing
(Ref.)
'
d~
9
C-Oliper B•idge
(Ref.)

Caliper Housing
(Ref.)
View l

Haldex DB22LT Exploded View
2
L1 063 Rev B
'H

l!!J
AIR DISC BRAKES PARTS LIST
PARTS DETAIL - HALDEX DB22LT

Item

l
I
2

3

4
5

6

7

8
9
10

11
12

13

14

15

16

17

18
(See View lforlmoge)
Description

Protection Boots

Pod

Adjustment Shaft

Slide Pin

Protection Cup

Slide Bushing

LockinQ Tab

Pod Retainer

Pod Spring

Plug

Protection Cap

Radial Seal

Slide Pin Attaching Bolt

Bolt

Bushing

Protection Boot

Thrust Plate

Caliper Assembly
AIR DISC BRAKE COMPONENTS - HALDEX DB22LT

PART NO.

S-30560-1

S-30560-2

S-30560-3

S-30560-4
I DESCRIPTION

Special Assembly Tool Kil

Adjustment Hex Seal Kit

Pod Retainer with Bolt Kit

Adjustment Hex Repair Kit with Shaft
S-30560-5
Complete Slide Pin Kit
S-30560-6
Complete Slide Pin Bushing Kit
S-30560-7
Bushing Repair Kit
S-30560-8
Broke Pod Kit D22LT (Air Disc Only)
S-30560-9
Seal Kit For Actuator Piston Assembly
S-35097-1

S-30560-10
Caliper I Carrier Assembly

Caliper (DB22LT)
S-30560-12
Pad Retainer Kit
S-30560-13
Adjustment Shaft Repair Kit
S-30560-14
Sealing Kit Sliding Function
L1063 Rev B
(See View lfor imoge)
I CONTAINS

1 Special Assembly Tool Kit

2 Plugs, 2 Radial Seals

2 Locking Tabs, 2 Pad Retainers, 2 Bolts

2 Adjustment Shafts. 2 Plugs. 2 Radial Seals

6 Protection Boots, 4 Slide Pins.

2 Protection Cups. 4 Slide Bushings.

1 Locking Tab. l Plug. 2 Protection Caps.

4 Slide Pin Attaching Bolts. l Bolt

6 Protection Boots. 2 Protection Cups.

4 Slide Bushings. l Locking Tab. 1 Plug.

2 Protection Caps. l Bolt

l Protection Bolt. 2 Protection Cups.

l Slide Bushing. l Locking Tab. l Plug.

1 Bolt. 2 Protection Cops

2 Pads. l Locking Tab. 2 Pad Springs.

l Plug, l Bolt

l Locking Tab, 1 Bolt. 2 Bushings.

2 Protection Boots. 2 Thrust Plates

1 Caliper. 1 Carrier and Mounting Hardware

1 Caliper Assembly

l Locking Tab, 1 Pod Retainer

2 Pod Springs and 1 Bolt

l Adjustment Shafi. l Plug

and l Radial Seal

6 Protection Boots, 2 Protection Cups

4 Slide Bushings. l Plug. 2 Protection Cops.

4 Slide Pin Attaching Bolts and 4 Torx Screws
3
I WILL SERVICE

N/A

One Kit Per Axle

One Kit Per Axle

One Kit Per Axle

One Kit Per Wheel-End
One Kit Per Wheel-End
One Kif Per Slide Pin

One Kit Per Wheel-End

One Kit Per Wheel-End

One Kif Per Wheel-End

One Per Wheel-End

One Kit Per Wheel-End

One Kit Per Wheel-End

One Kit Per Slide Pin
1-1
AIR DISC BRAKES PARTS LIST
l! .!J
AIR DISC BRAKE KIT - HALDEX DB22LD
Carrier
Torx Bolt
(Ref.)
(Ref.)
View 2

Haldex DB22LD Exploded View
4
L1063 Rev 8
'H

l!!J
AIR DISC BRAKES PARTS LIST
PARTS DETAIL - HALDEX DB22LD

Item

l

2

3

4
I
5

6
(SeeView 2for lmoge)
Description

Pod

Locking Tab

Pod Spring

Plug

Bolt

Caliper Assembly

(Nol ovoiloble through Hendrickson.

Conlocl Bendix for replocemenl ports.)
AIR DISC BRAKE COMPONENTS - HALDEX DB22LD

PART NO.
S-30674
L1063 Rev B
I DESCRIPTION

Broke Pod Kit (D22LD Air Disc Only)
(SeeView2for/moge)
I CONTAINS

2 Pods. l Locking Tab. 2 Pod Springs.

l Bolt. l Plug
5
I WILL SERVICE

One Kit Per Wheel-End
'H

l!!J
AIR DISC BRAKES PARTS LIST

AIR DISC BRAKE KIT - KNORR BENDIX ADB22X
Spring Brake

(Ref.)

Spring Brake

Brake Chamber
Hub (Ref.)

Bolt (Ref.)
)~
(}):::>
\\)?
(}):::>
@?
@?~
Locking Assy. 2

(Ref.)

Rotor (Ref.)

Hub (Ref.)
View 3

Knorr Bendix ADB22X Parts Detail
6
Ll063 Rev 8
1-1
AIR DISC BRAKES PARTS LIST
l!!J
PARTS DETAIL - KNORR BENDIX ADB22X

Item

l

2

3

4

5

6

7

8

9

10

11

12

13
I
Description

Pod

Pod Holder SprinQ

Pod Retainer

Pod Retainer Pin

Wosher

Sprina Clip

Tappet and Boot Assembly

Tappet Bushina

Inner Seal

Boot RetoininQ Rina

Inner Boot

Bross BushinQ

Guide Pin
Item

14

15

16

17

18

19

20

21

22

23

24

25
I
(See View3 tor/moge)
Description

Caliper Bolt

Cop

Shear Adopter

Adius1er Cop

Guide Sleeve

Guide Pin

Caliper Bolt

Cover

White Grease (Not Shown)

Caliper I Carrier Assembly, RH

Caliper I Carrier Assembly, LH

CoQinQBoll PIUQ
AIR DISC BRAKE COMPONENTS - KNORR BENDIX ADB22X

PART NO.
IDESCRIPTION
DISC

ICONTAINS

I BRAKEAIR MODULE

I

4 Pods. 4 Pod Holder Springs, 2 Pod Retainers.
S-29152-1
Pod Kit
ADB225
S-29152-2
Pod Kit
ADB22X
S-29152-3
Pod Kit
SN-7
S-29152-4
Splint Kil
S-29145-5
Shear Adopter
S-29152-6
Tappet I Boot Kit
S-29152-7
Adjuster Cover

(Non Wear Sensing)

Adjuster Cover

(Non Wear Sensing)
S-29 152-8

S-29 152-9
Guide Pin, Seal

and Boot Kit
Guide Pin. Seal and Boot Kil

S-29152-1 0 Rubber Bushing Retrofit

to Metallic Bushing

S-29152-11
Guide Pin, Seal

and Boot Kit

DU Bushing
S-29152-12 Guide Pin Grease

S-29152-13 Guide Pin Grease

S-29152-14 Caliper Carrier Assembly, LH

S-29152-15 Caliper Carrier Assembly, RH

S-29152-17 Splined Rotor with Fasteners

S-29152-19 Caging Bolt Plug

S-33647-2

S-33647-3

Ll063 Rev B
Caliper I Carrier

Assembly, LH

Caliper I Carrier

Assembly, RH
(See View3 for lmoge)
ADB22X,

ADB225. SN-7

ADB22X,

ADB225, SN-7

ADB22X,

ADB225. SN-7
WILL SERVICE
2 Pod Retainer Pins. 2 Washers. 2 Spring Clips, One Kit Per Axle

2 Shear Adopters, 2 Adjuster Cops

4 Pods, 4 Pod Holder Springs, 2 Pod Retainers,

2 Pod Retainer Pins. 2 Washers. 2 Spring Clips. One Kit Per Axle

2 Shear Adopters. 2 Adjuster Cops

4 Pods. 4 Pod Holder Springs, 2 Pod Retainers.

2 Pod Retainer Pins. 2 Washers, 2 Spring Clips, One Kil Per Axle

2 Shear Adopters. 2 Adjuster Cops

25 Spring Clips
Bulk Service Item
l 0 Shear Adopter
Bulk Service Item
2 Tappet and Boot Assembly,

2 Tappet Bushings, 2 Inner Seals
One Kit Per Wheel-End
ADB22X. ADB225
l 0 Adjuster Cops
Bulk Service Item
SN-7
l 0 Adjuster Cops

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