T-SB-0159-14 Service Bulletin/Repair Instructions

@TOYOTA

Technical Service Bulletin
December 16, 2014
T-58-0159-14
Headliner Sagging/Loose Behind Moon Roof Opening

Service

Category
Vehicle Interior
Section
Interior Panels/Trim
Market
Toyota Supports ~

ASE Certification ~
USA
Applicability

YEAR(S)
MODEL(S)
2013-2014
Avalon, Avalon HV
A DDITIONAL INFORMATION
Introduction

Some 2013 - 2014 model year Avalon and Avalon HV vehicles may exhibit a condition where the

head liner is sagging or loose along the rear edge of the moon roof opening and there is a noticeable

gap between the headliner and sun shade. This is due to the force of the headliner being greater

than the strength of the Dual Lock™ fasteners/adhesive which causes them to separate, allowing the

head liner to sag in th is area . Use the following Repair Procedure to address this condition.

Production Change Information

This bulletin applies to:

• A LL 2013 model year TMMK built Ava lon and Avalon HV vehicles.

• 2014 model year TMMK built Avalon and Avalon HV vehicles produced BEFORE the Production

Change Effective V INs shown below.

MODEL
ENGINE
PRODUCTION CHANG E EFFECTIVE VIN
Ava lon
2GR-FE
4T1BK1 EB#EU127600
Avalon HV
2AR-FXE
4T1801EB#EU033768
Warranty Information

OP CODE
DESCRIPTION
TI ME
OFP
T1
T2
801422
Add Magnet to Headliner and

Repair Dual Lock™ Fasteners
0.5
63310-07232
62
57
APPLICABLE WARRANTY

• This repair is covered under the Toyota Basic Warranty. This warranty is in effect for 36 months

or 36,000 miles, whichever occurs first, from the vehicle's in-service date.

• Warranty application is limited to occurrence of the specified condition described in

this bulletin.
© 201 4 Toyota Motor Sales, USA
Page 1 of 11
@TOYOTA
December 16, 2014
T-SB-0159-14
Page 2 of 11
Headliner Sagging/Loose Behind Moon Roof Opening
Parts Informat ion

PART NUMBER
PART NAME
QTY
84442-07010
Magnet
1
Required Tools & Equipment

REQUIRED TOO LS & MATERIA L
PART NUMBER
QUANTITY
3M™ Adhesive Kit
000-88-201 O*
1
Metric Ruler
-
1
Rasp, File, or Other Abrasive Tool
-
1
Contact 3M directly to order this part (PIN: 000-88-20 10):

• Phone Number: 310-323-1104 OR

• Email: [email protected]
•3M™ ADHESIVE KIT CONTENTS (P/N 000-88-2010)
QUANTITY
3M™ Scotch-Weld™ Low Odor Acrylic Adhesive, Green (3M™ PIN DP8805NS)
1 tube
3M™ Scotch-Weld™ EPX™ Plus II Applicator (3M ™ PIN 9930)
1
3M™ Scotch-Weld™ EPX™ Plus II 10:1 Plunger (3M™ PIN 9910-45)
1
3M™ Scotch-Weld ™ EPX™ Plus II 10:1 Nozzles (3M™ PIN 9136)
5
3M™ 94 Primer (3MTM PIN 94)
5 tubes
3M™ Dual Lock™ Self-Adhering Fastener (3M™ PIN SJ3751 )
5 pieces

(314" x 6" each)
Material Safety Data Sheet (MSDS)
1 each
NOTE

One Adh esive Kit (P/N 000-88-2010) can repair approximately 5 vehicles if used with in 18 months

(tube must have been fully capped and sto red below 80°F (27°C]).
© 2014 Toyota Motor Sales, USA
@TOYOTA
December 16, 2014
T-SB-0159-14
Page 3 of 11
Headliner Sagging/Loose Behind Moon Roof Opening
Repair Procedure
1. Inspect the Dual Lock™ fasteners (4 total) .

If any of the upper Dual Lock™ fasteners have separated from the roof reinforcement and are

attached to the lower fasteners on the headliner, remove them . This includes partial separation

as shown in Figure 2.

Figure 1. Dua l Lock™ Fastener Locations
Figure 3. Full Separation
Figure 2. Partial Separation
1
Roof Reinforcement
2
Adhesive
3
Upper Dual Lock™
4
Lower Dual Lock™
5
Headliner
6
Separate Dual Lock™ Fasteners, Discard Piece

from Moon Roof Housing
NOTICE

Be careful NOT to crease the headliner or damage it in any way.
© 2014 Toyota Motor Sales, USA
@ TOYOTA
T-SB-0159-14
December 16, 2014
Page 4 of 11
Headliner Sagging/Loose Behind Moon Roof Opening
Repair Pro cedure (Continued)
2. Fully open the moo n roof assembly.

3. Do the Dual Lock™ fasteners on the moon roof housing require replacement?

• YES • NO -
Continue to step 4 .

Go to step 8.
4. Remove all Dual Lock™ fasteners and remain ing adhesives from the surface of the moon

roof housing .

NOTE
Make sure the surface of the housing (at the embosses) is clean and free of adhesive .
5. Cut 4 pieces of Dual Lock™ Self-Adhering Fastener, from the 3M TM Adhesive Kit

(P/N 000-88-2010) , to 30 mm lengths.

Quantity : 4

Length : 30 mm
6. Follow the directions on the 3M™ 94 Primer tube

(from the kit) to prime each Dual Lock™ fastener

location (each embossed location on the moon

roof rei nforcement panel as shown in Figure 5)
Figu re 4.
NOTE
Primer can be difficult to observe on the

surface on the housing. Test on a spare piece

of cardboard to ensure the primer is flowing

from the tip of the tube .
© 2014 Toyota Motor Sales, USA
=,.,,..,...- - - - - -- - - - - -----,
@TOYOTA
T-SB-0159-14
December 16, 2014
Page 5 of 11
Headliner Sagging/Loose Behind Moon Roof Opening
Repair Procedure (Continued)
7. Install the 4 pieces of Dual Lock™ fastener to the moon roof housing at the embossed locations.

Figure 5.
1
I
Dual L ock™ Fastener L ocations

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