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NHTSA ID Number: 10060956

Manufacturer Communication Number: 14-AT-004

TSB/Document Date: 2016-03-31


Summary

SUMMARY TO BE PROVIDED ON A FUTURE DATE.


NUMBER

GROUP

HyunDRI I nEWTHlnKlnG.
nEW POSSIBILITIES.
Technical Service Bulletin

AUTOMATIC
TRANSMISSION
DATE

14-AT-004
MODEL

MARCH 2014

SONATA (YF HEV)

EV MOTOR TEMPERATURE SENSOR
OTC POA2B, POA2C, POA2D & POA2F

SUBJECT:

This TSB supersedes TSB 13-AT-017 to revise the Service Procedure
Description: If you are servicing a Sonata HybrideBay logo with the DTCs listed below, follow the Service
Procedure on Page 2.

i 2011-

Applicable Vehicles:

Sonata HybrideBay logo (YF HEV)

OTC LIST:
OTC

DESCRIPTION

POA2B

Drive motor A temperature sensor circuit range/performance

POA2C

Drive motor A temperature sensor circuit low

POA2D

Drive motor A temperature sensor circuit high

POA2F

Drive motor A temperature sensor circuit over temperature

PARTS INFORMATION:
MODEL

2011- Sonata
HybrideBay logo (YF HEV)

PART

SECTION

PNC

PART NUMBER

Automatic transaxle
(includes EV motor)

43-450

45000A

45000-3D ***
00268-3D ***

Control wiring

91-914

91400D

91400-4R***

Extension motor wire

39-361A

36595

36595-3DOOO

HPCU Assembly

28-390A

36601

36601-3DOO*

Circulate To : Service Manager, Warranty Manager, Service Advisors , Technicians , Fleet Repair

SUBJECT:

EV MOTOR TEMPERATURE SENSOR OTC POA2B , POA2C , POA2D , POA2F

MODEL

2011- Sonata
HybrideBay logo (YF HEV)

OP CODE

OPERATION

OP
TIMI;

CAUSAL
PART

45000R6M

Automatic transaxle

3.7

45000RH1

Additional

0 .9

45000RQO

GOS operation

0 .3

4500030***
(See Parts
Catalog)

91401ROO

Control wiring
assembly

0.8

91401 RQO

GOS operation

0.3

37561R1H

Wiring harness-volt
& temp sensor

1.1

GOS operation

0.3

37561 RQO

NATURE CAUSE
CODE
CODE

N69

C15

914004R***
(See Parts
Catalog )

N69

C15

3659530000

N69

C15

NOTE: The Op Code for GOS operation can be claimed only one time per repair.

SERVICE PROCEDURE:
1.

Depress the brake pedal and press the Start button two times to activate "EV Ready" mode .
Attach a GOS , check for OTC in the "MCU " menu. Record the DTC and description.
Check the Freeze Frame data to check the Drive Motor Temperature when
the OTC was set.
Delete the OTC .

TSB #: 14-AT-004

Page 2 of 7

SUBJECT:

2.

EV MOTOR TEMPERATURE SENSOR OTC POA2B , POA2C, POA20 , POA2F

Using GOS , select MCU menu , "Current Data" and Drive Motor, MCU , HSG and
MCU (GCU ) tempe ratures .
Confirm the drive motor temperatu re is within specification according to the cha rt be low.
Turn "EV ready" off.
Go to Step 3 to continu e the diagnosis.


Ope ratin g temperatu re

Less than 365°F (185°C)
More than 36°F (20°C) above MCU , HSG an d
MCU GCU tern eratu res

A Drive Motor Te mpe ratu re of 41 ?° F indicates a fault in the motor temperature circuit.

•:

§I
§I
§I
§I
§I

General Informati on
Scantool Diagnostics
W/Harness Inspection
Component lnspectio
Verification of Vehicle

0
0
0
D
D
D
D
D
D
D
D
D
D
D
D
D
D

D
D
D
D

D
D
D

n

MCU Te mperature
Generator(HSG) Temperature
MCU(GCU) Temperature

100 'F
108 'F
97 'F

Auxiliary Battery Voltage
Electric Water Pump(EWP) Operation Status
Electric Water Pump(EWP) Speed
Actual Driver Motor Speed
Driv e Motor Torque Reference
Actua l Driver Motor Torque
Drive Motor Phase Current (RMS va lu e)
Drive Motor U Phase Current Sensor Offset
Drive Motor V Phase Current Sensor Offset
Drive Moto r Resolver Offset
Drive Motor Resolver CAL Comma nd
Drive Motor Resolver Ma l Cou nte r
MCU Gate Board Fault Counter
Actua l Generato r(HSG) Speed
Generato r(HSG) Torque Reference
Actual Generator(HSG) Torque
Generator(HSG) Phase Current (RMS va lue)
Generator(HSG) V Phase Current Senso r Offset
Generator(HSG) W Phase Current Sensor Offset
Generator(HSG) Resolv er Offset
Generato r(HSG) Resolver CAL Command
Ge neratorlHSGl Resolver Ma l Counter

11.4
ON
3302
0
0.0
0.0
2.7
0
2
2.397
Ready

v
RPM
RPM
Nm
Nm
A rms

rad

0
0
0
0.0
0.0
3
.J
-2

12

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TSB/Document ID: 14-AT-004

Replacement Service Bulletin Number:

MFR Communication Date: 2014-03-01

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: EQUIPMENT

MFR Component System:

MFR Component Subsystem:


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