NHTSA ID Number: 10060762
Manufacturer Communication Number: T-TT-0132-11
TSB/Document Date: 2016-03-31
Summary
SUMMARY TO BE PROVIDED ON A FUTURE DATE.
Tech Tip
T-TT-0132-11
Februa ry 05, 2014
APPLICABLE VEHICLES
1996-2009
2001-2007
2000-2006
2003-2013
2000-2005
1997-2009
2000-2005
1999-2013
Camry
Highlander
Tundra
Matrix
Echo
Avalon
MR2 Spyder
Tacoma
2007-2011
Camry HV
2007-2010
2001-2003
1998-2009
1996-2009
2003-2007
1996-2013
2006-2013
1999-2002, 20042008
1999-2013
FJ Cruiser
Prius
Sienna
4Runner
Sequoia
RAV4
Yaris
So Iara
Corolla
CONDITION
A key part to maintain the proper function and safe operation of the vehicle's braking system is to perform a
visual inspection when installing brake pads, calipers and discs. The following recommendations are intended
to provide general tips for the inspection and/or installation of Toyota Complete Maintenance Care (TCMC)
front brake pads and discs. Always refer to the model specific Repair Manual and TIS publications for specific
repair instructions.
RECOMMENDATIONS
To ensure proper function and safe operation of the braking system , the following points should be followed
when inspecting and installing Genuine Toyota
TCMC brake pads. Refer to PANT Bulletin 2012-049 for
specific vehicle applications for the TCMC brake pad kits .
KEY INSPECTION POINTS
Description
Pad lining thickness
• Worn brake pads can cause noise
and damage the rotor if not inspected
and serviced regularly
Using a ruler or a pad thickness gauge
to measure the pad lining thickness.
• Refer to th e model specific Repair
Man ual for standard and minimum
th ickness levels
If the pad lining thickness is less than
the minimum , the brake pad s should be
repl aced.
Tech Tip
Ver. 2 .0 4/ 18/201 1 T
02/05/2014
Rev1
© 201 1, Toyota Motor Sales , USA
Page 1 of 4
@TOYOTA
Tech Tip
February 05 , 2014
T-TT-0132-11
Subject
Market
Best Practices for TCMC Front Brake Pad Installation
USA
Apphcab1hty
Multiple Models
RECOMMENDATIONS
Disc Thickness
• Many customer complaints about
disc brake operation are caused by
rotor condition issues
Using a micrometer, measure the disc
thickness.
• Variations can cause noise and
vibration when braking
Refer to the vehicle model specific
Repair Manual for Standard and
Minimum thickness.
If the disc thickness is less than the
minimum , replace the front disc.
• Inspect rotor surface for any
abnormalities and address/repair as
necessary
p
Rotor Run-out
• If run-out is excessive, remove the
rotor, turn it to the next lug , and
repeat the procedure until the
minimum amount of run-out is
achieved
Using a dial indicator, measure the
lateral run-out .
Refer to the vehicle model specific
Repair Manual for Maximum disc runout.
• If the run-out still exceeds the
maximum , check the bearing play
and the axle hub run-out. If the
bearing play and hub run-out are
normal and disc thickness is within
the specified range , use an onvehicle brake lathe
* Excessive run out can cause brake
pedal pulsation
Disc Brake Rotor Repair
Toyota recommends using the on-car
brake lathe for repairing rotor run-out
and thickness variation .
'
J
• If the disc thickness is less than the
minimum , replace the disc
Rinse rotor with brake cleaner after
using the brake lathe to remove
surface contaminants
This method improves rotor and hub
combined run-out, and is the preferred
method when compared to rotor
replacement and off-the-car rotor
machining.
Brake Caliper and Piston
• Abnormal brake pad and rotor wear
can be caused if the caliper or caliper
piston "sticks " and keeps the pad in
constant contact with the rotor
Inspect the caliper piston and boot for
rust , fluid leak or damage. If necessary,
repair or replace the disc brake caliper
assembly.
• Always lube piston and piston boot
before installing brake pads
* Refer to Repair Manual for further
instructions
• Apply a light layer of lithium soap
base glycol (rubber) grease (P/N
08887-01206) to the piston and boot
~ Lithium soap base glycol grease
Tech Tip
Ver. 2.04/ 18/20 11 T
02/05/2014
Rev1
© 2011 , Toyota Motor Sales , USA
Page 2 of 4
Tech Tip
February 05 , 2014
T-TT-0132-11
Subiect
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TSB/Document ID: T-TT-0132-11
Replacement Service Bulletin Number:
MFR Communication Date: 2014-02-05
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: SERVICE BRAKES
MFR Component System:
MFR Component Subsystem:
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