NHTSA ID Number: 10060742
Manufacturer Communication Number: L-SB-0060-12 R1
TSB/Document Date: 2016-03-31
Summary
SUMMARY TO BE PROVIDED ON A FUTURE DATE.
Repair Procedure (Continued)
4. Remove the front door scuff plate LH.
Figure 4.
A. Put protective tape around the front door scuff
plate LH .
B. Using a plastic pry tool , detach the 10 claws
and 4 clips and remove the front door scuff
plate LH.
1
5. Detach the 2 claws and partially detach the
front door opening trim cover LH from the front
pillar garnish .
I
Protective Tape
Figure 5.
NOTE
Do NOT remove the front door opening
trim cover.
1
I
Front Door Opening Trim Cover
© 2014 Lexus
, a division of Toyota
Motor Sales, USA
L-SB-0060-12
Rev1
Page 9 of 26
July 11 , 2012
Roof Panel Pop Noise
Repair Procedure (Continued)
6. Remove the front pillar garnish LH .
A. Pull the upper part of the garnish toward the
inside of the cabin and detach the 2 clips.
Figure 6.
HINT
Make sure the front pillar garnish LH
hangs down from the upper front pillar
garnish clip.
1
~'
I
17
Front Pillar Garnish Clip
© 2014 Lexus
, a division of Toyota
Motor Sales, USA
L-SB-0060-12
Rev1
Page 10 of 26
July 11, 2012
Roof Panel Pop Noise
Repair Procedure (Continued)
B. Turn the end of the front pillar garnish clip 90°
with needle-nose pliers in order to remove the
garnish from the A pillar.
Figure 7.
NOTE
Replace the upper front pillar garnish clips
with new ones.
HINT
Tape the tips of the needle-nose pliers
before use.
1
Front Pillar Garnish Clip
2
Protective Tape
3
Guide
4
Front Pillar Garnish
C. Detach the bottom guide and remove the front pillar garnish LH .
D. Remove the upper front pillar garnish clip from the A pillar and discard the garnish clip.
© 2014 Lexus
, a division of Toyota
Motor Sales, USA
L-SB-0060-12
Rev1
Page 11 of 26
July 11, 2012
Roof Panel Pop Noise
Repair Procedure (Continued)
E. Protect the curtain shield airbag assembly by
completely covering the airbag with a cloth or
nylon sheet and secure the ends of the cover
with adhesive tape as shown in the illustration.
Figure
a.
~-------------------..
NOTICE
Cover the curtain shield airbag with a
protective cover as soon as the front pillar
garnish is removed.
7. Remove the rear door scuff plate LH.
1
Protective Cover
2
Figure 9.
A. Put protective tape around the rear door scuff
plate LH .
B. Using a plastic pry tool , detach the 10 claws
and 3 clips and remove the rear door scuff
plate LH.
1
I
Protective Tape
© 2014 Lexus
, a division of Toyota
Motor Sales, USA
L-SB-0060-12
Rev1
July11,2012
Page 12 of 26
Roof Panel Pop Noise
Repair Procedure (Continued)
8. Remove the lower center pillar garnish LH .
Figure 10.
A. Pull both sides of the lower center pillar
garnish LH outward to detach the 2 claws.
B. Detach the 5 clips and 2 guides and remove
the lower center pillar garnish LH .
9. Remove the upper center pillar garnish LH .
Figure 11 .
A. Remove the 2 screws.
B. Initially, pull both sides of the upper center
pillar garnish LH outward to remove the center
pillar garnish LH .
C. Detach the clip.
D. Remove the clip from the upper center
pillar garnish.
NOTE
Replace the clip with a new one.
1
2
I
Poll O"tw•nl
Pull Away
© 2014 Lexus
, a division of Toyota
Motor Sales , USA
L-SB-0060-12
Rev1
Page 13 of 26
July11,2012
Roof Panel Pop Noise
Repair Procedure (Continued)
10. While being careful NOT to apply force to the
camera , detach the 6 claws , guide , and fastener
and remove the front roof top garnish (w/ Night
View system) .
Figure 12.
t
@
NOTICE
wl Lane Keep Assist (LKA) system: When
removing and installing the front roof top
garnish, do NOT apply force to the camera
sensor located at (x) in the diagrams.
1
Guide
2
Fastener
3
Front
© 2014 Lexus
, a division of Toyota
Motor Sales, USA
Rev1
L-SB-0060-12
July 11, 2012
Page 14 of 26
Roof Panel Pop Noise
Repair Procedure (Continued)
Figure 13.
©
®
t
©
--11 I I
1--1--1-1-st_an_d_ar_d_ _ _ _ _ _ _ _ _ _
2
Rain Sensor
.
.
LFaronnetKeep Assist System
3
4 .
© 2014 Lexus
, a division of Toyota
Motor Sales, USA
L-SB-0060-12
Rev1
Page 15 of 26
July 11 , 2012
Roof Panel Pop Noise
Repair Procedure (Continued)
11 . While being careful NOT to apply force to the camera (for vehicles with the Lane Keep Assist
system) , detach the 6 claws and guide and remove the front roof top garnish (w/o Night View
system) .
NOTICE
When removing and installing the front roof top garnish, do NOT apply force to the camera
sensor located at (x) in Figures 12 & 13.
12. Remove the map light assembly.
Figure 14.
A. Using a plastic pry tool , detach the 4 clips and
2 guides.
B. Disconnect the 2 connectors and remove the
map light assembly.
13. Using a plastic pry tool , detach the 4 claws and
remove the visor bracket cover.
Figure 15.
HINT
Use the same procedure for both visor
bracket covers.
1
I
Plastic Pry Tool
© 2014 Lexu s, a division of Toyota
Motor Sales, USA
L-SB-0060-12
Rev1
July 11, 2012
Page 16 of 26
Roof Panel Pop Noise
Repair Procedure (Continued)
14. Remove the visor assembly LH .
Figure 16.
A. Detach the guide from the visor holder.
B. Remove the 2 screws and visor assembly LH .
15. Remove the visor holder.
Figure 17.
A. Turn the visor holder clockwise approximately
45° and pull it out as shown in the illustration .
B. Detach the 2 claws and remove the
visor holder.
\
1
I
Turn 45°
© 2014 Lexus
, a division of Toyota
Motor Sales, USA
L-SB-0060-12
Rev1
Page 17 of 26
July 11, 2012
Roof Panel Pop Noise
Repair Procedure (Continued)
16. Remove the front assist grip sub-assembly LH.
Figure 18.
A. Put protective tape around the assist
grip covers .
B. Using a plastic pry tool , detach the 4 claws
and remove the 2 assist grip covers.
NOTE
Replace assist grip covers with new ones .
C. Detach the 2 clips and remove the front assist
grip sub-assembly.
D. Remove the 2 clips from the vehicle body.
17. Remove the rear assist grip assembly LH .
1
Protective Tape
2
Plastic Pry Tool
Figure 19.
A. Put protective tape around the assist
grip covers .
B. Using a plastic pry tool, detach the 4 claws
and remove the 2 assist grip covers.
NOTE
Replace assist grip covers with new ones.
C. Detach the 2 clips and remove the rear assist
grip assembly LH .
D. Remove the 2 clips from the vehicle body.
1
Protective Tape
2
Plastic Pry Tool
© 2014 Lexus
, a division of Toyota
Motor Sales, USA
L-SB-0060-12
Rev1
July 11, 2012
Page 18 of 26
Roof Panel Pop Noise
Repair Procedure (Continued)
18. Detach the 12 claws, guide, and 8 fasteners and partially detach the roof headlining assembly.
NOTICE
• This is a FRAGILE PART! Take extra care not to bend the roof headliner, as this can
easily damage the part.
• Perform nut replacement with an assistant in order to prevent damage to the headliner.
• If the back of a fastener has become detached from the headliner assembly or the sunroof
frame assembly, repair it with the specified adhesive (or equivalent).
• It is NOT necessary to completely remove the headliner to gain access to the sliding
roof mounting bolts.
Figure 20.
·--- CD1
I
;
;
Claw
Front
© 2014 Lexus
, a division of Toyota
Motor Sales , USA
L-SB-0060-12
Rev1
July 11 , 2012
Roof Panel Pop Noise
Repair Procedure (Continued)
19. Remove the 4 nuts from the sliding roof from the locations shown .
Figure 21 .
,
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TSB/Document ID: L-SB-0060-12 R1
Replacement Service Bulletin Number:
MFR Communication Date: 2012-07-11
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: STRUCTURE:BODY:ROOF AND PILLARS
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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