NHTSA ID Number: 10059458
Manufacturer Communication Number: 01-028-12
TSB/Document Date: 2016-03-16
Summary
SUMMARY TO BE PROVIDED ON A FUTURE DATE.
Service Bulletin
Mazda
North American Operations
Irvine, CA 92618-2922
© 20 12 Mazda
Motor of America , Inc.
Subject:
Bulletin No:
01-028/12
Last Issued:
12/19/2012
ROUGH IDLE WITH MIL ON AND OTC P0015 I P0524
APPLICABLE MODEL(S)NINS
2012-2013 Mazda3 2.0L SKYACTIV
2013 CX-5
DESCRIPTION
Some vehicles may experience a rough idle with the MIL on and OTC P0015 I P0524 stored in memory.
• P0015:00 - Exhaust CMP timing over-retarded
• P0524:00 - Engine oil pressure too low
This is caused by a drop in engine oil pressure due to a piece of foreign object stuck on the oil pump pressure
relief valve or OCV. The temporary entry of the foreign object triggers a MIL illumination , but rough idle will not
be produced until a later time.
Customers having this concern should have their vehicle repaired using the following flow charts and repair procedure.
Page 1 of 6
CONSUMER NOTICE: The information and instructions in this bulletin are intended for use by skilled technicians. Mazda technicians utilize the proper tools/
equipment and take training to correctly and safely maintain Mazda vehicles. These instructions should not be performed by "do-it-yourselfers." Customers
should not assume this bulletin applies to their vehicle or that their vehicle will develop the described concern . To determine if the information applies,
customers should contact their nearest authorized Mazda dealership. Mazda North American Operations reserves the right to alter the specifications and
contents of this bulletin without obligation or advance notice. All rights reserved . No part of this bulletin may be reprodu ced in any form or by any means,
electronic or mechanical-including photocopying and recording and the use of any ki nd of information storage and retrieval system -without permission in
writing.
Last Issued: 12/19/2012
Bulletin No: 01-028/12
© 2012 Mazda
Motor of America , Inc.
FLOWCHARTS
Only P0015 is stored:
Delete the OTC.
Depress throttle pedal and momentarily adjust engine speed to 4,000 rpm or more for 10 times.
I
Measure and write down the oil pressure of the main line at 650, 1,500 and 4,500 rpm .
NO
Replace the oil pump with a new one and clean the oil pan.
WITHIN 5 DEGREES
~rn the oil pan and
L
Delete the OTC.
strainer.
Replace the OCV
and clean the oil pan
and strainer.
P0015 and P0524 or only P0524 is stored:
Delete the OTC.
Depress throttle pedal and momentarily adjust engine speed to 4,000 rpm or more for 10 times.
I
Measure and write down the oil pressure of the main line at 650, 1,500 and 4,500 rpm.
NO
Clean the oil pan and strainer.
Replace the oil pump with a new one and clean the oil pan and strainer.
Delete the OTC .
Page 2 of 6
Bulletin No: 01-028/12
Last Issued: 12/19/2012
© 2012 Mazda
Motor of America, Inc.
REPAIR PROCEDURE
1. Verify customer concern.
Only P0015 is stored:
1. Delete the DTC.
2. Depress the throttle pedal and momentarily adjust the engine speed to 4,000 rpm or more for 10 times.
3. Measure the main line oil pressure at 650 rpm, 1,500 rpm and 4,500 rpm . Refer to MS3 online instructions
or Workshop Manual section 01-11 OIL PRESSURE INSPECTION.
a. Connect M-MDS to monitor ECT, OIL_TEMP and RPM.
b. Start the engine and turn off all electrical loads such as A/C , headlights, etc.
c. Warm up the engine until ECT and OIL_TEMP reach 90 °C (194 °F) or more .
d. Turn off all electrical loads such as A/C and headlights.
e. Wait until RPM on IDS becomes stable at 650 rpm . DO NOT read RPM on the tachometer in the vehicle.
f. Measure and write down the main oil line pressure at 650 rpm , 1,500 rpm and 4,500 rpm.
RPM
Normal oil pressure
650
50 kpa (7 psi) or more
-
1,500
4,500
110-175 kpa (16.0 - 25.3 psi)
300-430 kpa (43.6 - 62.3 psi)
If Abnormal oil pressure is observed:
1) Replace the oil pump and clean the bottom of the oil pan with a clean cloth. Refer to MS3 online
instructions or Workshop Manual section 01-11 OIL PUMP REMOVAL/INSTALLATION.
2) Replace the engine oil.
NOTE: There is no need to replace the oil filter, strainer (including gasket) , or oil pan.
If Normal oil pressure is observed:
1) Verify that the difference of VT_EX_DES (Exhaust valve opening angle - target) and VT_EX-ACT
(Exhaust valve opening angle - actual) is within 5 degrees (between 1,500 rpm and 2,000 rpm) using
M-MDS.
Within 5 degrees:
1) Clean the bottom of the oil pan (with a clean cloth) and the strainer.
2) Replace the engine oil.
NOTE: There is no need to replace the oil filter, strainer (including gasket), or oil pan .
Over 5 degrees:
1) Replace the oil control valve (OCV) with a new one.
1) Clean the bottom of the oil pan (with a clean cloth) and the oil strainer.
2) Replace the engine oil.
NOTE: There is no need to replace the oil filter, strainer (including gasket), or oil pan.
4. Verify repair.
Page 3 of 6
Bulletin No : 01-028/12
Last Issued: 12/19/2012
© 2012 M azd a M oto r of Ame rica , Inc.
P0015 and P0524 or only P0524 is stored:
1. Delete the OTC .
2. Depress the throttle pedal and momentarily adjust the engine speed to 4,000 rpm or more for 10 times.
3. Measure the main line oil pressure at 650 rpm , 1,500 rpm and 4,500 rpm . Refer to MS3 online instructions
or Workshop Manual section 01 -11 OIL PRESSURE INSPECTION.
a. Connect M-MDS to monitor ECT, OIL_TEMP and RPM.
b. Start the engine and turn off all electrical loads such as A/C , headlights, etc.
c. Warm up the engine until ECT and OIL_TEMP reach 90 °C (194 °F) or more.
d. Turn off all electrical loads such as A/C and headlights.
e. Wait until RPM on IDS becomes stable at 650 rpm . DO NOT read RPM on the tachometer in the vehicle.
f. Measure and write down the main oil line pressure at 650 rpm , 1,500 rpm and 4,500 rpm .
RPM
Normal oil pressure
650
50 kpa (7 psi) or more
1,500
110-175 kpa (16.0 - 25.3 psi)
4,500
300-430 kpa (43 .6 - 62.3 psi)
If Abnormal oil pressure is observed:
1) Replace the oil pump and clean the bottom of the oi l pan (with a clean cloth) and the strainer. Refer
to MS3 online instructions or Workshop Manual section 01-11 OIL PUMP REMOVAL/INSTALLATION.
2) Replace the engine oil.
NOTE: There is no need to replace the oil filter, strainer (including gasket) , or oil pan.
If Normal oil pressure is observed:
1) Clean the bottom of the oil pan (with a clean cloth) .and the oil strainer.
2) Replace the engine oil.
NOTE: There is no need to replace the oil filter, straiiner (including gasket) , or oil pan.
4. Verify repair.
PART(S) INFORMATION
Part Number
Description
Qty.
Notes
PE01-14-100
Oil Pump
1
When replacing oil pump
PE01-14-420
Oil Control Valve (OCV)
1
When replacing OCV
PE01-10-235
Head Cover Gasket
1
When replacing oil pump or OCV
PE01-12-257
0-Ring
1
When replacing oil pump
9956-41-400
Gasket
1
When cleaning oil pan
Page 4 of 6
Bulletin No: 01-028/12
Lastlssued: 12/19/2012
© 2012 Mazda Motor of America, Inc.
WARRANTY INFORMATION
NOTE:
This warranty information applies only to verified customer complaints on vehicles eligible for warranty repair.
This repair will be covered under Mazda's Powertrain Limited Warranty term.
Additional diagnostic time cannot be claimed for this repair.
CX-5
When replacing the OCV and cleaning the oil pan:
Warranty Type
A
.•
Symptom Code
6X
Damage Code
9W
OTC
P0015
Part Number Main Cause
PE01-14-420
Quantity
Operation Number I Labor Hours:
1
XXH9YXRX / 1.8 Hrs.
When replacing the oil pump and cleaning the_ oil pan:
Warranty Type
A
Symptom Code
6X
Damage Code
9W
OTC
Part Number Main Cause
Quantity
Operation Number I Labor Hours.:
P0015 or P0524
PE01-14-100
1
XXH9ZXRX I 3.9 Hrs.
When cleaning the oil pan only:
Warranty Type
A
Symptom Code
6X
Damage Code
9W
OTC
Part Number Main Cause
Quantity
Operation Number I Labor Hours:
· P0015 or P0524
. PE01-14-100
0
XXHA1XRX / 1'.4 Hrs.
Page 5 of6
Last Issued: 12/19/2012
Bulletin No: 01-028/12
© 2012 Mazda Motor of America, Inc.
Mazda3
When replacing the OCV and cleaning the oil pan:
Warranty Type
A
Symptom Code
6X
Damage Code
9W
P0015
OTC
PE01-14-420
Part Number Main Cause
1
Quantity
Operation Number I Labor Hours:
XXH2AXRX / 1.8 Hrs.
When replacing the oil pump and cleaning the oil pan:
Warranty Type
A
Symptom Code
6X
Damage Code
9W
P0015 or P0524
OTC
Part Number Main Cause
PE01-14-100
Quantity
1
Operation Number I Labor Hours:
XXHA4XRX / 4.0 Hrs.
When cleaning the oil pan only:
Warranty Type
A
Symptom Code
6X
9W
Damage Code
OTC
..
Part Number Main Cause
Quantity
Operation Number I Labor Hours:
P0015 or P0524
PE01-14-100
0
XXHA5XRX / 1.4 Hrs.
Page6 of6
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TSB/Document ID: 01-028-12
Replacement Service Bulletin Number:
MFR Communication Date: 2012-12-19
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
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