NHTSA ID Number: 10057917
Manufacturer Communication Number: TP-1214
TSB/Document Date: 2015-07-14
Summary
MERITOR : INFORMATION REGARDING INPUT ADJUSTING RING LEAK REPAIR PROCEDURE FOR MERITOR
MT-14X SERIES FORWARD DIFFERENTIAL CARRIERS. *LJ
SB-10057917-4691
TP-1214
Revised 03-15
Input Adjusting Ring Leak Repair
Procedure for Meritor
MT-14X
Series Forward Differential
Carriers
Technical Bulletin
1Revised
TP-1214
Technical
03-Bulletin
15
Hazard Alert Messages
Read and observe all Warning and Caution hazard alert messages in
this publication. They provide information that can help prevent
serious personal injury, damage to components, or both.
WARNING
To prevent serious eye injury, always wear safe eye protection
when you perform vehicle maintenance or service.
Park the vehicle on a level surface. Block the wheels to
prevent the vehicle from moving. Support the vehicle with
safety stands. Do not work under a vehicle supported only by
jacks. Jacks can slip and fall over. Serious personal injury and
damage to components can result.
Take care when you use Loctite adhesive to avoid serious
personal injury. Read the manufacturer’s instructions before
using this product. Follow the instructions carefully to prevent
irritation to the eyes and skin. If Loctite adhesive material
gets into your eyes, follow the manufacturer’s emergency
procedures. Have your eyes checked by a physician as soon as
possible.
Use a brass or synthetic mallet for assembly and disassembly
procedures. Do not hit steel parts with a steel hammer. Pieces
of a part can break off. Serious personal injury and damage to
components can result.
앫 Wear safe eye protection.
앫 Wear clothing that protects your skin.
앫 Work in a well-ventilated area.
앫 Do not use gasoline or solvents that contain gasoline.
Gasoline can explode.
앫 You must use hot solution tanks or alkaline solutions
correctly. Read the manufacturer’s instructions before
using hot solution tanks and alkaline solutions. Then
carefully follow the instructions.
Important Notice
Meritor 14X series forward differential carriers, manufactured after
February 28, 2015, have been redesigned at the input adjusting
ring-to-front cover interface. The new interface now incorporates an
O-ring at the inboard end of the adjusting ring. Figure 1 and
Figure 2. The new and old design adjusting rings and covers
are INCOMPATIBLE.
Figure 1
NEW DESIGN
O-RING
ADJUSTING
RING
Observe all warnings and cautions provided by the press
manufacturer to avoid damage to components and serious
personal injury.
Solvent cleaners can be flammable, poisonous and cause
burns. Examples of solvent cleaners are carbon tetrachloride,
and emulsion-type and petroleum-base cleaners. Read the
manufacturer’s instructions before using a solvent cleaner,
then carefully follow the instructions. Also follow the
procedures below.
4011800a
Figure 1
Figure 2
Figure 4
NEW DESIGN COVER, NON-PUMP VERSION,
PART NUMBER 3226S1709
OLD DESIGN
ADJUSTING
RING
ROUGH PART
NUMBER
E1
695
4011801a
Figure 2
4011803a
The carrier
design version, old or new, must be identified prior to
performing repairs. Both the pumped and non-pumped carriers use
newly designed covers that have rough part numbers located
adjacent to the internal pinion stem. Figure 3 and Figure 4. Both
covers shown are the new O-ring design. Covers that do not have
one of these two rough part numbers are the old “non-O-ring”
design.
Figure 4
How to Obtain Additional Maintenance,
Service and Product Information
Refer to Maintenance Manual MM-0970, MT-14X Series
Single-Reduction Forward Differential Carriers on Tandem Axles. To
obtain this publication, visit Literature on Demand at meritor.com.
Figure 3
How to Obtain Tools and Supplies
NEW DESIGN COVER, PUMP VERSION,
PART NUMBER 3226T1710
Contact Meritor’s commercial vehicle aftermarket at
888-725-9355.
Required Tools
Table A: Tool List
Meritor 2728T1 seal installation driver
J1
ROUGH PART
NUMBER
70
Meritor
2728T2 sleeve installation driver
0
Calibrated torque wrench capable of 750-850 lb-ft
(1020-1150 N폷m)
4011802a
(Use of a torque multiplier is acceptable)
2-1/4″, 6-point socket
Figure 3
Dial indicator with magnetic base
Pry bar
Standard spanner wrench, size range covering 5.3″ diameter
(Examples: Armstrong Tools 34-310 or JH Williams 474A)
TP-1214
Revised 03-15
Page 2
Copyright Meritor
, Inc., 2015
(16579)
Printed in USA
Parts List
Table E: KIT-2937 Parts for Old to New Design Cover Retrofit,
Pump
The parts you need will vary by the repair required.
Table B: KIT-2920 Parts for Old Design Cover Repair or Seal
Replacement
Part Number
Description
Quantity
2297L9086
Loctite 577 thread sealant
1
A1 1205X2728
Input seal
1
2214W1271
Input adjusting ring
1
Table C: KIT-2935 Parts for New Design Cover Repair
Part Number
Description
Quantity
5X1477
O-ring
1
A1 1205X2728
Input seal
1
KIT 2826
Input nut and washer
1
2297H8406
Sealant
1
Table D: KIT-2936 Parts for Old to New Design Cover Retrofit,
Non-Pump
Part Number
Description
Quantity
2214Q1343
Adjusting Ring
1
A 3226T1710
Bearing Cage Assembly,
Pump
1
5X1477
1
A1 1205X2728
Input Seal
1
KIT 2826
Input Nut and Washer
1
2297A7021
Sealant, Cover to Main Case
1
5X1368
O-ring, IAD to Housing
(0.07″ [1.78 mm] for use
on earlier carriers, if
applicable)*
1
5X1414
O-ring, IAD to Housing
(0.21″ [5.33 mm] for use
on later carriers, if
applicable)*
1
2297H8406
Sealant
1
MS212035-2
Front Cover Bolts
10
MS208016A-2
New Lock Plate Bolt
1
Fasteners
Part Number
Description
Quantity
2214Q1343
Adjusting Ring
1
3226S1709
Bearing Cage
1
5X1477
1
A1 1205X2728
Input Seal
1
KIT 2826
Input Nut and Washer
1
2297A7021
Sealant, Cover to Main Case
1
5X1368
O-ring, IAD to Housing
(0.07″ [1.78 mm] for use
on earlier carriers, if
applicable)*
1
Photos Required for Warranty
Processing
O-ring, IAD to Housing
(0.21″ [5.33 mm] for use
on later carriers, if
applicable)*
1
IMPORTANT: This repair requires that photographs be supplied to
the Meritor OnTrac™ Customer Call Center (866-668-7221) prior
to the start of the repair for warranty consideration. Refer to the
photographs in the Confirm the Leak section.
Sealant
1
MS212035-2
Front Cover Bolts
10
MS208016A-2
New Lock Plate Bolt
1
5X1414
2297H8406
*Use 5X1368 (0.07″ [1.78 mm]) or 5X1414 (0.21″ [5.33 mm]),
according to the size of the groove on the carrier
face.
Confirm the Leak
Before performing the leak repair procedure, confirm the leak is
coming from between the adjusting ring and cover, and not between
the seal and yoke. If necessary, clean and inspect the area closely to
verify the source of the leak.
Fasteners
*Use 5X1368 (0.07″ [1.78 mm]) or 5X1414 (0.21″ [5.33 mm]),
according to the size of the groove on the carrier
face.
(16579)
Printed in USA
Many leaks are misdiagnosed. Some leaks which look like a stain on
the front cover surrounding the input yoke area are simply assembly
grease. The new seal assembly parts shown in Figure 5 and
Figure 6 illustrate the red pre-grease required for the break-in
period. A repair is not necessary if there is not an actual “wet” area
below the seal and adjusting ring area. Figure 7. Figure 8 shows a
true seal or adjusting ring leak which looks wet in appearance.
Copyright Meritor
, Inc., 2015
TP-1214
Revised 03-15
Page 3
Figure 9 illustrates what to look for when examining seals for a leak.
If the seal leaks between the primary seal lips and the yoke, the red
pre-grease previously mentioned will wash out. The presence of the
red pre-grease between the primary and secondary seal lips
indicates that the leak is not coming from the seal lip-to-yoke sleeve
interface.
Figure 8
Figure 5
RED PRE-GREASE
BETWEEN PRIMARY AND
SECONDARY SEAL LIPS
Visually wet
area indicates
a seal or
adjusting ring
leak.
SEAL
4011173a
Figure 8
4011170a
Figure 9
Figure 5
Pre-grease is
present between
the primary and
secondary seal
lips.
Figure 6
RED PRE-GREASE
ON SEAL SLEEVE
SURFACE
4011171a
Figure 6
4011174a
Figure 9
Repair Guidelines
Figure 7
For Leaks Previously Repaired with Kit 2920
If a leak exists, look up the vehicle’s history to determine if kit 2920
has been previously installed. You can use the VIN/chassis # to look
it up either in the OEM’s warranty system or the fleet repair facility’s
system.
Leak Repair Strategy
DARK
DARK AREA
AREA —
—
DOES
DOES NOT
NOT
INDICATE
INDICATE A
A LEAK
LEAK
4011172a
Figure 7
TP-1214
Revised 03-15
Page 4
앫 If the red pre-grease is washed out of the area between the
primary and secondary lips: Remove and replace the seal
ONLY. Refer to the Seal Replacement Procedure in this bulletin.
앫 If the red pre-grease is not washed out of the area between
the primary and secondary seal lips and this a first time
adjusting ring leak repair, or if you believe a leak exists but
the visual checks are inconclusive: Perform the Leak Repair
Procedure in this bulletin.
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TSB/Document ID: TP-1214
Replacement Service Bulletin Number:
MFR Communication Date: 2015-03-01
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
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