NHTSA ID Number: 10057897
Manufacturer Communication Number: SB-19-0392V2
TSB/Document Date: 2015-07-10
Summary
ASTON MARTIN
VANQUISH, RAPIDE, D89,DBS AND VIRAGE (AUTOMATIC TRANSMISSION ONLY): INFORMATION REGARDING THE GROUND CABLE MODIFICATION FOR THE AUTOMATIC TRANSMISSION. VERSION 2 OF BULLETIN SB-19-0392. *LJ
Page 13 of 43
Service Bulletin
SB-19-0392V2
43. Remove the two screws that attach the rear
centre stack assembly to the body (refer to
Figure 34).
Figure 34
44. Release the console panel and rear centre stack
assembly from the centre console (refer to
Figure 35).
Figure 35
45. Disconnect the three electrical connectors from
the rear centre stack assembly (refer to
Figure 36).
Figure 36
46. Remove the rear console panel and rear centre
stack assembly from the centre console (refer to
Figure 37).
Figure 37
March 2015
Page 14 of 43
Service Bulletin
SB-19-0392V2
47. Open the door for the rear stowage
compartment (refer to Figure 38).
Figure 38
48. Remove the rubber insert from the rear
stowage compartment (refer to Figure 39).
Figure 39
49. Remove the two nuts that attach the top panel
assembly for the rear console to the body (refer
to Figure 40).
Figure 40
50. Open the door for the front stowage
compartment (refer to Figure 41).
Figure 41
March 2015
Page 15 of 43
Service Bulletin
SB-19-0392V2
51. Remove the rubber insert (2) from the front
stowage compartment of the console (refer to
Figure 42).
Figure 42
52. Remove the four Torx screws that attach the
top panel assembly for the rear console, to the
body (refer to Figure 43).
Figure 43
53. Remove the two screws (1) that attach the front
auxiliary plate (2) for the rear console to the top
panel assembly for the rear console (refer to
Figure 44).
54. Move the auxiliary plate assembly (2), to get
access to the attachment nuts (3) for the centre
console panel (4).
55. Remove the two nuts (3) from the studs that
attach the centre console panel (4) and the
console lower sides, at the front.
Figure 44
56. Carefully release the tabs (1) of the console side panels (2) from the two mounting studs (3 and 4) and
move the side panels away (refer to Figure 46).
March 2015
Page 16 of 43
Service Bulletin
SB-19-0392V2
Figure 45
57. Move the centre console assembly to get access
to the electrical connectors (refer to Figure 46).
Note: The stowage box is shown removed in
the figure for visual aid only.
Figure 46
58. Release the electrical connector from the clip
that attaches it to the centre console (refer to
Figure 47).
Figure 47
March 2015
Page 17 of 43
Service Bulletin
SB-19-0392V2
59. Disconnect the electrical connector from the
park brake switch (refer to Figure 48).
Figure 48
60. Disconnect the electrical connector from the
driver's console assembly (refer to Figure 49).
Figure 49
61. Remove the centre console (refer to Figure 50).
Figure 50
March 2015
Page 18 of 43
Service Bulletin
SB-19-0392V2
62. Remove the four screws that attach the centre
stack assembly to the IP (refer to Figure 51).
Figure 51
63. Move the centre stack assembly to get access to
the electrical connectors (refer to Figure 52).
Figure 52
64. Disconnect the two electrical connectors from
the Infotainment Control Module (ICM) (refer
to Figure 53).
Figure 53
March 2015
Page 19 of 43
Service Bulletin
SB-19-0392V2
65. Disconnect the two electrical connectors from
the Centre Console Module (CCM) (refer to
Figure 54).
Figure 54
66. Disconnect the four electrical connectors from
the control switches (refer to Figure 55).
67. Remove the centre stack assembly.
Figure 55
Vanquish Only:
68.
Remove the centre stack (refer to Workshop Manual procedure 15.01.CB).
Part C – Install the New Ground Wire onto the Engine Harness
All Models:
69.
Under the front right wheel arch, cut and remove the fir-tree clip that attaches the PCM harness.
70.
Remove the protective tape from the area of
the harness (1) shown in Figure 56 to get access
to the black/purple ground wire.
71.
Remove the section of conduit from the
harness.
Figure 56
March 2015
Page 20 of 43
Service Bulletin
CAUTION:
72.
SB-19-0392V2
DURING THE STEP THAT FOLLOWS, MAKE SURE YOU HOLD THE CONNECTOR AS
SHOWN. THE BLACK MOULDING CAN BE EASILY DAMAGED.
Use an applicable tool to remove the anti
backout retainer from connector number
Y51AT (13MY onward vehicles) or C0634 (all
other models) (refer to Figure 57).
Figure 57
73.
Use terminal removal tool 418-595 to remove
terminal pin 41 from the connector housing
(black/purple wire) (refer to Figure 58.
Figure 58
74.
Remove a 10 mm section of insulation from
the black/purple wire at the position shown in
Figure 59.
Figure 59
75.
Put the piece of heat shrink tube that was supplied in the kit, over the terminal onto the cable.
76.
Remove 8 mm of insulation from one end of the new ground wire.
March 2015
Page 21 of 43
Service Bulletin
77.
SB-19-0392V2
Use the crimp from the kit to attach the new
ground wire to the black/purple wire (1) (refer
to Figure 60).
Figure 60
78.
Apply solder to the crimped joint (1) (refer to
Figure 61).
Figure 61
79.
Move the heat shrink tube along wire to cover
the joint (refer to Figure 62).
80.
Use an applicable tool to shrink the heat-shrink
tube (1) to protect the joint.
Figure 62
81.
Fully install pin 41 back into position in the connector housing.
82.
Fully install the anti-backout retainer into the connector housing.
March 2015
Page 22 of 43
Service Bulletin
83.
Put the new overlay wire (1) along the harness
in the direction of the bulkhead (refer to
Figure 63).
84.
Wind harness tape (2) around the harness to
hold the new ground wire.
SB-19-0392V2
Figure 63
85.
Install the section of conduit over the harness that you removed in step 71.
86.
Wind self-amalgamating tape around the conduit and harness to seal the harness.
87.
Remove the screw (1) that attaches the bracket
for the harness electrical connector (2) to the
body (refer to Figure 64).
88.
Move the harness and electrical connector (3)
to get access.
Figure 64
DB9, DBS, Virage and Vanquish:
89.
Make a hole (1) in the harness grommet that is
the correct diameter for the new ground wire
(2) (refer to Figure 65).
90.
Put the new overlay wire (2) through the
grommet into the cabin.
Figure 65
Rapide Only:
91.
Put the grommet from the kit over the new ground wire.
March 2015
Page 23 of 43
Service Bulletin
92.
Find the hole in the bulkhead shown in
Figure 66. If necessary, remove insulation
material to get access.
93.
Put the end of the new ground wire (1) through
the hole in the bulkhead into the cabin
94.
Install the grommet into the hole in the
bulkhead.
SB-19-0392V2
Figure 66
All Models:
95.
Use cable ties (1) at approximately 75 mm
intervals to attach the new ground wire (2) to
the harness (refer to Figure 67).
Figure 67
96.
Apply an applicable sealant to the grommet to seal the new ground wire.
97.
Install the screw (2) to attach the bracket for
the harness electrical connector (1) to the
body (refer to Figure 68).
Figure 68
March 2015
Page 24 of 43
Service Bulletin
98.
SB-19-0392V2
Put the PCM back into the correct position
(refer to Figure 69).
Figure 69
99.
Connect the three electrical connectors to the
PCM (refer to Figure 70).
Figure 70
100.
Align the PCM with the top bracket (refer to
Figure 71).
Figure 71
March 2015
Page 25 of 43
Service Bulletin
101.
SB-19-0392V2
Install the bolt that attaches the check arm
bracket for the front door to the PCM
bracket. Torque the bolt to 23 Nm (refer to
Figure 72).
Figure 72
102.
Install the three bolts that attach the PCM
bottom bracket and PCM to the PCM top
bracket. Torque the three bolts to 9 Nm (refer
to Figure 73).
Figure 73
103.
Install the forward electrical harness into the
fir-tree clip that attaches it to the body (refer
to Figure 74).
Figure 74
March 2015
Page 26 of 43
Service Bulletin
104.
SB-19-0392V2
Connect the electrical connector to the
indicator side repeater (refer to Figure 75).
Figure 75
105.
Install the electrical connector for the
indicator side repeater into the clip that
attaches it to the PCM bracket (refer to
Figure 76).
Figure 76
106.
Install the fir-tree cable tie that attaches the
forward harness, to the PCM bottom bracket
(refer to Figure 77).
Figure 77
March 2015
Page 27 of 43
Service Bulletin
107.
SB-19-0392V2
Install the three fir-tree cable ties that attach
the PCM harness to the PCM bottom bracket
(refer to Figure 78).
Figure 78
Part D – Install the New Ground Wire into the Centre Stack Harness
All Models:
108.
Remove the footwell insulation pad to get access to the electrical harness in the footwell.
109.
Put the new ground wire (1) along the harness inside the cabin towards the console. Use cable ties (2) to
attach the wire (refer to Figure 79).
Figure 79
110.
Put the new ground wire (1) through into the
console/Central Control Module (CCM) area
(2) (refer to Figure 80).
Figure 80
111.
Put the footwell insulation pad back into position.
March 2015
Page 28 of 43
Service Bulletin
112.
SB-19-0392V2
Find the black/purple wire (pin 8) in electrical
connector C0430. Remove the tape from the
harness that attaches the wire into the harness
(refer to Figure 81).
Figure 81
113.
Remove a 10 mm section of insulation from
the black/purple wire at the position shown
(1) in Figure 82.
114.
Remove 8 mm of insulation from the end of
the new ground wire.
115.
Use the crimp from the kit to attach the new
wire to the black/purple wire.
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TSB/Document ID: SB-19-0392V2
Replacement Service Bulletin Number:
MFR Communication Date: 2015-03-02
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: POWER TRAIN:AUTOMATIC TRANSMISSION
MFR Component System:
MFR Component Subsystem:
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