NHTSA ID Number: 10057710
Manufacturer Communication Number: SI M01 01 13
TSB/Document Date: 2015-06-22
Summary
MINI
: MODELS R50, R52, AND R53 WITH THE ELECTRO-HYDRAULIC POWER-ASSIST STEERING PUMP AND COOLING FANS WILL HAVE AN LIMITED WARRANTY EXTENSION TO 13 YEARS/150,000 MILES. *TA
SB-10057710-5853
SI M01 01 13
Warranties
Page 1 of 5
November 2014
Warranties
This Service Information bulletin supersedes SI M01 01 13 dated December 2013.
designates changes to this revision
SUBJECT
Electro-Hydraulic Power-Assist Steering Pump (EHPS) and Cooling Fan: Limited Warranty Extension
to 13 Years/150,000 Miles
MODEL
R50 (Cooper Hardtop)
R52 (Cooper, Cooper S Convertible)
R53 (Cooper S, JCW Hardtop)
All produced up to and including February 9, 2005
INFORMATION
MINI
USA, a division of BMW
of North America, LLC (“MINI
USA”) is extending the limited warranty for
the:
1.
Power steering pump (EHPS),
2.
Cooling fan, and its
3.
Auxiliary wiring harness
On the above-referenced MY 2002 to 2005 MINI
vehicles to:
13 years or 150,000 miles, whichever occurs first, as determined from the original in-service date.
This “component-specific” limited
warranty extension applies to defects
in materials and workmanship and is
subject to the applicable New
Passenger Car Limited Warranty’s
exclusions and limitations, in addition
to the vehicle and coverage eligibility
requirements.
This bulletin is notice of a “limited warranty extension.” This is NOT a notice of a Recall or Service
Action.
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There is no immediate repair required unless the MINI
vehicle is currently experiencing this problem.
This extended limited warranty does not apply to the following:
z
Hydraulic steering gear assembly
z
z
Supply hose (intake manifold) and return pipe
z
Pressure hose assembly and set pipe, or
z
MINI
vehicles produced on or after February 10, 2005
Customer Notification Letter – VIN and Component-specific Warranty Extension
Even though this is NOT a Recall, MINI
USA has sent VIN-specific customer notification letters. A sample
letter is attached.
Eligible MINI
Vehicles
To assist you in identifying the eligible vehicles, the DCSnet Warranty Vehicle Inquiry has been updated with
the “Vehicle Comment” shown below:
MINI
USA has extended the Electro-Hydraulic Power-Assist Steering Pump
(EHPS) and Cooling Fan warranty up to a total of 13 years or 150,000 miles,
whichever occurs first, starting from an eligible vehicle's original in-service date.
Please see Service Information bulletin M01 01 13 for more information.
Note: Always check the DCSnet Warranty Vehicle Inquiry “Vehicle Comments” and the “Repair History
(Claims)” sections first, before performing any repairs.
SITUATION
On affected vehicles, the electro-hydraulic power steering (EHPS) pump can fail.
PROCEDURE
If the EHPS pump or cooling fan fails during the extended warranty coverage period, perform the
appropriate repair to replace the power steering pump, together with the fan and, if necessary, the
auxiliary wiring harness when a poor or no electrical contact-related issue exists.
Do not perform this repair as a preventive measure.
For the repair instructions, refer to REP 32 41 030.
PARTS INFORMATION
The standard EPC replacement part numbers listed below are being provided for your convenience.
Note: Please only order the necessary parts, in the quantities needed, for customers’ vehicles that have
confirmed failures.
Part Number
Description
Quantity
32 41 6 778 425
1
32 41 6 857 718
Fan with protective grille
1
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07 11 9 904 295
Self-locking collar nut
3
83 29 0 429 576
Hydraulic fluid CHF 11 S (1000 ml)
As needed
Additional hardware as needed.
Part Number
Description
Qty as needed
07 13 6 778 958
Rubber mounting
Up to 4
32 41 6 757 254
Hex nut with flange
4
32 41 6 754 507
Torx screw
2
07 11 9 904 134
Hex bolt
2
32 11 1 131 345
2
07 11 9 906 463
Gasket ring
2
32 41 6 762 724
1
Part Number
Description
Quantity
12 42 7 530 354
Aux wiring harness, servo pump (R50)
1
12 42 7 530 357
Aux wiring harness, servo pump (R52, R53)
1
And if necessary:
WARRANTY INFORMATION
The Electro-Hydraulic Power-Assist Steering Pump (EHPS) and Cooling Fan warranty has been extended to
13 years or 150,000 miles, whichever occurs first. It applies to “eligible US-specification MINI
vehicles” that are
registered, operated and repaired by an authorized MINI
dealer in the United States (including Puerto Rico).
The existing limited warranty coverage for all other parts has not changed.
Ineligible vehicles or the diagnosis and repair of other unrelated issues are not covered under this limited
warranty extension.
Should the Electro-Hydraulic Power-Assist Steering Pump (EHPS), cooling fan and auxiliary wiring harness
fail again, these components are covered by the remaining portion of the extended limited warranty coverage
period.
Claim this work with the defect code and labor operations provided below.
Defect Code:
Labor Operation:
00 60 131
32 41 90 12 00
Labor Allowance:
Refer to KSD2
Description:
Replacing power steering pump for
hydraulic steering gear with fan (Main
work)
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Or:
00 60 823
Refer to KSD2
Replacing power steering pump for
hydraulic steering gear with fan (Plus
work – the vehicle is already in the
workshop)
Labor operation code 00 60 131 is a Main labor operation. If you are using a Main labor code for another repair,
use the Plus code labor operation 00 60 823 instead.
And, if necessary:
Labor Operation:
Labor Allowance:
Description:
00 61 712
Refer to KSD2
Check and replace the auxiliary wiring
harness for the power steering pump
(Associated work)
And:
Sublet
Sublet Code 4
Reimbursement for used quantities of
power steering fluid (MINI
bulk P/N 83
See sublet reimbursement
29 0 429 576 – 1000ml. Do not use
calculation below
these part numbers for claim
submission)
Refer to KSD2 for the corresponding flat rate unit (FRU) allowance. Enter the Chassis Number, which consists of
the last 7 digits of the Vehicle Identification Number (VIN). Click on the “Search” button, and then enter the
applicable flat rate labor operation in the FR code field.
Sublet calculation: Reimbursement for used quantities of required power steering fluid (MINI
bulk P/N 83 29 0
429 576 – 1000ml) at dealer net plus handling. Enter this material cost in sublet and itemize the amount in the
claim comment section.
Towing
For MINI
vehicles requiring towing for the issue outlined in this Service Information bulletin, which are not
eligible for towing coverage under the MINI
Roadside Assistance Program, claim the related towing expense
under Defect Code 32 41 90 12 00, as follows:
z
Sublet Code 3![]()
z
Enter dollar amount with no markup.
z
z
z
In the comment section, enter: Towing the MINI
vehicle to the workshop to replace the power steering
pump (EHPS) and cooling fan per the 13 year/150,000 mile warranty.
Retain the “original” towing invoice in your files and attach it to the Repair Order; the Warranty department
may request this documentation during the claim review process.
The towing invoice must show the mileage towed and the total mileage fee, or the hourly fee if the towing
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was charged hourly.
Prior Customer Pay Repairs
If a customer requests reimbursement for a previously performed repair, please follow the procedure below:
Review the customer-pay invoice (MINI
dealer or independent repair shop) to ensure it addresses the issue
described in this Service Information bulletin.
Reimburse the customer (labor and parts).
Submit the customer-paid repair expense under Defect Code 32 41 90 12 00, as follows:
z
Sublet Code 3![]()
z
Dollar amount (with no markup)
z
Comment: Reimbursement for allowable expenses related to the previous customer pay repair.
z
Retain the “original” customer pay invoice in your files; this documentation may be requested by MINI![]()
during the claim review process.
Sublet Explanations
Please detail and itemize any claimed sublet(s) (3 – Towing and/or Prior Repair Reimbursement, 4 – Power
Steering Fluid, each one individually as necessary) on the repair order and in the claim
comment.
ATTACHMENTS
View PDF attachment M010113_Customer_Letter.
View PDF attachment M010113_Q&A.
[ Copyright ©2014 BMW of North America, Inc. ]
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TSB/Document ID: SI M01 01 13
Replacement Service Bulletin Number:
MFR Communication Date: 2014-11-01
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRICAL SYSTEM:WIRING:INTERIOR/UNDER DASH
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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