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NHTSA ID Number: 10057473

Manufacturer Communication Number: XL-AS2004158

TSB/Document Date: 2015-06-02


Summary

SAF HOLLAND: PROCEDURE INFORMATION IS PRESENTED REGARDING INSTRUCTION ON THE PROPER INSPECTION AND REPAIR ON A PNEUMATIC RELEASE VALVE OF C CHANNEL STYLE STINGER BRACKET. *PE


Service Bulletin
MECHANICAL AND AIR RIDE SLIDERS
C-Channel Style Stinger Bracket with
SB-10057473-2843
Pneumatic Release Valve October
2014

Introduction

Notes, Cautions, and Warnings

These instructions provide the necessary information to properly
inspect and repair the C-channel style stinger bracket used with
a pneumatic release valve.

Before starting any work on the unit, read and understand all
the safety procedures presented in this manual. This manual
contains the terms “NOTE”, “IMPORTANT”, “CAUTION”, and
“WARNING” followed by important product information. These
terms are defined as follows:

We recommend only the use of SAF-HOLLAND® Original Parts.
NOTE: A list of SAF-HOLLAND® technical support locations
that supply SAF-HOLLAND® Original Parts can be
found on our website at www.safholland.us or
contact our customer service group at 888-396-6501

Notes, Cautions, and Warnings

NOTE: Includes additional information to enable accurate
and easy performance of procedures.
IMPORTANT: Includes additional information that
if not followed could lead to hindered
product performance.

You MUST read and understand all of the procedures presented
in these instructions before starting work on any SAF®
suspension system.
Proper tools must be used to perform the procedures described
in these instructions.
NOTE: In the United States, workshop safety requirements
are defined by federal and/or state Occupational
Safety and Health Act. Equivalent laws may exist in
other countries. These instructions are written based
on the assumption that OSHA or other applicable
employee safety regulations are followed by the
location where work is performed.
IMPORTANT: You MUST read and understand all of the
procedures contained in these instructions
before working on your suspension system.
Failure to follow all the repair procedures
contained in these instructions could
cause a hazardous condition to develop
which, if not avoided, could cause death
or serious injury.

XL-AS20041SB-en-US · 2014-10-02 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF,
and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.

Used without the safety alert symbol,
indicates a potentially hazardous situation
which, if not avoided, could result in
property damage.
Indicates a potentially hazardous situation
which, if not avoided, could result in minor
or moderate injury.
Indicates a potentially hazardous situation
which, if not avoided, could result in death
or serious injury.

Service Bulletin
1. Welding Standards
1.1 Scope
When welding is required for the suspension repairs, observe
the requirements below. This specification applies to all
components supplied by SAF-HOLLAND®, and its products.
The customer assumes all responsibility for weld integrity if
weld material and procedure differ from those listed below.

The recommended welding gas for gas metal arc welding
(GMAW) is 90% Argon / 10% CO2. If a different gas is used,
welds must comply with penetration requirements illustrated
(Figure 1). Where the installation drawing specifies different
than above, the drawing shall prevail.

1.2 Workmanship

1.4 Procedures

All welding on SAF-HOLLAND products MUST be performed
by a welder qualified according to the appropriate AWS
standard for the weld being made or an equivalent standard.
It is the responsibility of the customer to provide good
workmanship when welding on SAF-HOLLAND® products.
®

1.3 Material
Items to be welded that are made from low carbon or high-strength
alloy steel are to be welded with AWS filler metal specification
AWS A5.18, filler metal classification ER-70S-3, ER-70S-6 or
equivalent unless specified on the installation drawing.
NOTE: Any substitution for filler material from the above
standard must comply, as a minimum, with the following mechanical properties:
Tensile Strength - 72k psi (496 MPa)
Yield Strength - 60k psi (414 MPa)
Charpy V Notch - 20 ft.-lbs. (27 N•m) at 0o F (-17.7o C)
% Elongation - 22%

Tack welds used for positioning components are to be
located in the center of the final weld, where practical. Tack
weld should be completely fused to the finish weld. DO NOT
break arc at the end of the weld. Back up all finish welds
at least 1/2" (12.7 mm) or a sufficient amount to prevent
craters at the end of the weld. Where weld is illustrated to go
around corners, it is assumed the corner represents a stress
concentration area. DO NOT start or stop weld within 1" (25.4 mm)
of the corner. Particular care should be taken to prevent
undercutting in this area.

1.5 Weld Size
If weld size is NOT specified, the effective throat of the weld
MUST be no smaller than the thinnest material being welded
(Figure 1).

Figure 1
PENETRATION AS MEASURED
THROUGH SEAM
LACK OF FUSION OF
ANY KIND IN THIS AREA
IS NOT ACCEPTABLE AT
ANY TIME

TARGET PENETRATION TO BE
10% OF THINNEST MATERIAL
FROM INTERSECTION OF FILLET
AS ILLUSTRATED

TARGET PENETRATION

XL-AS20041SB-en-US · 2014-10-02 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF,
and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.

2

Service Bulletin
2. Repair Procedure
1.

Figure 2

Remove or ensure proper protection of the valve
during repair.

NOTE: Failure to remove or protect the valve during repair
could compromise the valve which, if not avoided ,
could cause component damage.
2.

V-grind the crack and fill with weld (Figure 2).

3.

Grind the repair weld flush with the bracket.

4.

Add reinforcement plate to the underside of the stinger
bracket (Figure 3).

5.

Allow for clearance of the valve drain tube in the
reinforcement plate.

6.

Reinstall the valve if removed. Torque the valve mounting
nuts to 10-20 ft. lbs.

Figure 3
REINFORCEMENT
PLATE 0.25" THICK

(1.50")

(1.75")

(0.75")

(Ø.75")

(6.00")

(0.50")

BOTTOM VIEW OF STINGER BRACKET

3

XL-AS20041SB-en-US · 2014-10-02 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF,
and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.

SAF-HOLLAND Original Parts are the same quality components used
in the original component assembly.
SAF-HOLLAND Original Parts are tested and designed to provide
maximum performance and durability. Will-fits, look-alikes or, worse
yet, counterfeit parts will only limit the performance potential and
could possibly void SAF-HOLLAND’s warranty. Always be sure to spec
SAF-HOLLAND Original Parts when servicing your
SAF-HOLLAND product.

SAF-HOLLAND USA

·

888.396.6501

·

Fax 800.356.3929

www.safholland.us

SAF-HOLLAND CANADA
WESTERN CANADA

·
·

519.537.3494
604.574.7491

·
·

Fax 800.565.7753
Fax 604.574.0244

www.safholland.ca

SAF-HOLLAND MEXICO
www.safholland.com.mx

[email protected]

SAF-HOLLAND USA, INC.
1950 Industrial Blvd., Muskegon, MI 49442
www.safholland.com

· 52.55.5362.8743 · Fax

52.55.5362.8743

XL-AS20041SB-en-US · 2014-10-02 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.

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TSB/Document ID: XL-AS2004158

Replacement Service Bulletin Number:

MFR Communication Date: 2014-10-01

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: SUSPENSION

MFR Component System:

MFR Component Subsystem:


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