NHTSA ID Number: 10057460
Manufacturer Communication Number: SD-13-4986
TSB/Document Date: 2015-06-01
Summary
BENDIX
ESP ES-80 CONTROLLER: INFORMATION TO ENHANCE BRAKING OF AIR-BRAKED HEAVY, MEDIUM-DUTY TRUCKS, TRACTORS & BUSES, ELECTRONIC CONTROL UNIT, WHICH ARE ONE OUT OF THREE ABS DEVICES, WHICH IS USED. *LJ
5
DIFF
2
8
WSS_SR-
11 14
STOP LAMP OUTPUT
1.
NOTES
STEER AXLE
5
6
PMV_SL_HLD
1
9
X3
X3
19
CAN_SEN_SPL
CAN_SEN_CMN
8 10 11
CAN_SEN_HI
STEERING
ANGLE
SENSOR
CAN_SEN_LO
7
PS_SIG 2
PRESSURE
SENSOR 2
(SECONDARY
DELIVERY)
5
PS_CMN
4
PS_SPL
3
PS_SIG 3
YAW
RATE
SENSOR
PRESSURE
SENSOR 3
(SUSPENSION)
1
PS_SIG 1
PRESSURE
SENSOR 1
(PRIMARY
DELIVERY)
2
6
9
PMV_TR_REL
2 1
12
PMV_TR_CMN
PMV
TRAILER
3
PMV_TR_HLD
6
5
X4
X4
Troubleshooting: Wiring Schematic A
Use this page for the following
Electronic Control Unit (ECU) part
numbers:
K098920R000
K098921R000
K103428R000
K103429R000
K105094R000
K105095R000
K105096R000
K105097R000
See next page for the alternate wiring
schematic for one other part number.
FIGURE 23 - STANDARD WIRING SCHEMATIC FOR ECUs LISTED ABOVE
9
18
4
TCV_DA_CMN
TRAC
CONTROL
VALVE
(TCV)
5
TPMS GND
16
TCV_DA
6
10
CAN LO 2
CAN HI 2
12
30A
ATC IND
17
GROUND
1
5A
16
17
2
TPMS COMM
IND. INTERLOCK
NOT CONNECTED
IGNITION
HSA
LAMP
VEHICLE 6 X 4
+12V BATTERY
3
HSA
DISABLE
SWITCH
ATC
3
MUD
& SNOW
ATC DISABLE
OR
DIAGNOSTIC
SWITCH
18 15 12
HSA DISABLE
+12V IGNITION
ATC
LAMP
12
9
ATC DIS OR DIAG SW
3
WSS_DR+
WSS
DRIVE
AXLE
RIGHT
10 11
WSS_DR7
8
7
8
5
6
10
SA
DRIVE
DA
13
PMV_DR_REL
2 1
9
PMV_DR_CMN
DRIVE
AXLE
RIGHT
PMV
3
DRIVE AXLE
WSS
DRIVE
AXLE
LEFT
15 18
ADDITIONAL
AA
X1
X1
L
STEER
4
16
WSS_DL+
L
2
J1939_HI
8
WSS_DL-
R
10
J1939_LO
7
PMV_DR_HLD
R
13 14
5
6
PMV_DL_CMN
PMV_DL_HLD
17
PMV_DL_REL
2 1
6
7
PMV_SR_REL
2 1
6
PMV_SR_CMN
STEER
AXLE
RIGHT
PMV
3
PMV_SR_HLD
4
2
2 1
STEER
AXLE
LEFT
PMV
3
PMV_SL_CMN
3
PMV_SL_REL
5
STEER AXLE
5
6
PMV_SL_HLD
1
8
WSS_SR-
WSS_SR+
WSS
STEER
AXLE
RIGHT
11 14
7
8
7
X2
X2
TPMS PWR
16
1
I/0
8
11
HSA
SOL
2
HSA SOLENOID
PACKARD
PIN B
PIN C
PIN A
8
WSS
ADD
AXLE
LEFT
7
6
20
8-968973-1
15 POLE
12 POLE
X3
X4
8-968972-1
8-968974-1
18 POLE
X2
1718091-1
17 POLE
X1
NUMBER OF
CONTACTS
2 1
ADD
AXLE
LEFT
PMV
3
6
22. NO ABS OFF ROAD SWITCH. ABS OFF ROAD ACTIVATED WITH ATC MUD AND SNOW.
21. ABS/ESP/TRAILER LAMP VIA J1939.
20 ADDITIONAL AXLE WSS AND PMV INSTALLED PER EC-80 CONFIGURATION (6S/4M, 6S/6M).
18 STOP LAMP SWITCH INPUT REQUIRED FOR ATC AND ALL-WHEEL DRIVE VEHICLES.
IS PROVIDED VIA STOP LAMP SWITCH VIA J1939 COMMUNICATION.
19 CAN SENSOR WIRING - 18 AWG (FOUR CONDUCTOR TWISTED WIRE REQUIRED).
7
PMV_AL_REL
AMP
CONNECTOR
PART NUMBER
5
6
PMV_AL_HLD
4
PMV_AL_CMN
17. WHEN X1 IS DISCONNECTED FROM ECU, BODY CONTROLLER NEEDS TO ILLUMINATE ABS INDICATOR.
13
2 1
ADD
AXLE
RIGHT
PMV
3
9
PMV_AR_CMN
14. ALL WIRE IS CONDUCTOR CROSS-SECTION OF 16 AWG, UNLESS OTHERWISE NOTED.
15. PRODUCT SPECIFICATION: Y119679 AND Y173755.
PMV_AR_HLD
10
PMV_AR_REL
ADDITIONAL AXLE
WSS
ADD
AXLE
RIGHT
7
WSS_AL+
11 14
WSS_AL-
13. ALL WHEEL DRIVE VEHICLES ONLY. REQUIRES STOP LAMP INPUT (SEE NOTE 18 ).
12 BATTERY AND GROUND - 12 AWG.
11 DOTTED LINES: SPECIAL FUNCTION (OPTIONS).
10 SERIAL COMMUNICATIONS - 18 AWG (TWISTED PAIR REQUIRED).
9 TRACTION CONTROL VALVE (TCV).
8 WSS WIRING - 18 AWG (TWISTED PAIR REQUIRED).
7 WHEEL SPEED SENSOR (WSS): BENDIX WS-24.
6 PMV CONNECTOR TWIST-LOCK
COMMON (CMN)
PIN 2
HOLD (HLD)
PIN 3
RELEASE (REL)
PIN 1
8
WSS_AR+
12 15
WSS_AR-
REF. NO.
5 PRESSURE MODULATOR VALVE (PMV): BENDIX M-32, M-32QR, M-40X.
4 ATC ENGINE CONTROL PER SAE J1939.
3 MOMENTARY SWITCH.
2 DIAGNOSTICS VIA SAE J1939.
8
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TSB/Document ID: SD-13-4986
Replacement Service Bulletin Number:
MFR Communication Date: 2015-01-01
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: SERVICE BRAKES, AIR:ANTILOCK:ABS WARNING LIGHT
MFR Component System:
MFR Component Subsystem:
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