NHTSA ID Number: 10057446
Manufacturer Communication Number: XL-PS20026SB
TSB/Document Date: 2015-05-29
Summary
SAF: INSTRUCTIONS PROVIDED REGARDING POOR DURABILITY IN AXLE LIFT SYSTEM FOR THE SUPERCHAMBER SUSPENSIONS. *PE
SB-10057446-8203
Service Bulletin
LSZ13 SUSPENSIONS
LSZ13 SuperChamber™ Conversion Program
SAF-HOLLAND® has determined that there is potential for poor
durability in the axle lift system for NEWAY® LSZ13 Suspensions
built prior to March 1, 2015. This document contains instructions
on how to convert your NEWAY LSZ13® Suspension.
Required Tools:
Figure 1
UPPER 3/4" PIVOT LOCKNUT
3/4" Combination Wrench
3/4" Socket
3/8" Open End Wrench
1-1/8" Socket
1/2" Wrench and Socket
Small Pry Bar
250 ft.-lb. Torque Wrench
LOWER 3/4" LIFT
BRACKET LOCKNUT
1. Set the parking brake and install wheel chocks on the
drive axle.
Failure to properly secure the vehicle prior
to commencing work could create a crush
hazard which, if not avoided, could result
in death or serious injury.
2. Lower the axle with the wheels on the ground with
minimal pressure in the suspension air springs.
3. Using a 3/8" wrench, depress the release button on the
SuperChamber™ push to connect fittings to allow the
removal of the 6" jumper tube. Retain the jumper tube.
Figure 2
TAPPED, OUTSIDE CLEVIS EAR
CLEVIS PIN ASSEMBLY
4. Using a 3/8" wrench, depress the release button on the
SuperChamber™ push to connect fitting to allow the
removal of the 3/8" Superchamber™ air supply tubing.
5. Using a 3/4" open end wrench, remove and retain both
fittings from the installed SuperChamber™.
6. Using a 1-1/8" wrench and socket, remove the upper pivot
3/4" locknuts and flat washers (Figure 1). Retain the flat
washers and place the nuts into the return container.
February 2015
CLEVIS PIN ASSEMBLY
RETAINING 5/16-18 x 3/4"
BOLT AND LOCK WASHER
7. Use a small pry bar to pry the clevis downward to
overcome the return spring force. This will allow the
removal of the lower lift bracket 3/4" bolt and washer.
Retain this hardware.
8. Using a 1/2" wrench or socket remove the upper 5/16"
bolt from the clevis. Remove the clevis pin assembly to
allow the removal of the lower lift bracket. Place the
5/16" bolt with locknut, clevis pin assembly and lower
lift bracket into the return container.
XL-PS20026SB-en-US · 2015-02-13 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF,
and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
Service Bulletin
9. Using a 3/4" wrench and socket, remove the two (2) 1/2"
bolts that attach the SuperChamber™ bracket to the upper
control arm. Place the two (2) 1/2" bolts and two (2)
1/2" nuts along with the SuperChamber™ with mounting
bracket and clevis into the return container. Retain the
four (4) 1/2" flat washers.
Figure 3
UPPER 3/4" PIVOT LOCKNUT
5° ADJUSTMENT WEDGE
(KEEP WEDGE TIGHT TO THE
FRONT OF THE FRAME BRACKET
AND LIFT BRACKET)
IMPORTANT: Make sure to return the old SuperChamber™
because it doesn’t have the internal
improvements included in the new
SuperChamber™.
LOWER 3/4" LIFT
BRACKET LOCKNUT
10. Install the new SuperChamber™ with bracket onto the
upper control arm using the two (2) new 1/2" GR 8 bolts
with original washers and two (2) new locknuts. Torque
fasteners to 55 ft.-lbs.
11. Install the new lower lift bracket onto the upper pivot
bolt. Install the 3/4" flat washer with a new locknut and
hand tighten the locknut.
Figure 4
12. Rotate the lift bracket to allow the installation of the new
clevis pin assembly. Install the new 5/16"bolt and lock
washer. Torque 5/16" bolt to 21 ft.-lbs.
13. Use a small pry bar to pry the clevis downward to overcome
the return spring force. This will allow the installation of the
lower 3/4" bolt and 3/4" flat washer into the lower hole
of the lower lift bracket. Install the new nut with original
washer on the lower bolt on the lower lift bracket. Using
the 5° adjustment wedge included in the kit (Figure 3),
torque both the upper pivot and the lower lift bracket
locknuts to 225 ft.-lbs.
14. Using a 3/4" open end wrench, install both fittings into
the top and bottom port on the SuperChamber™. Install
the air supply tubing into the Tee and jumper from the
Tee to the elbow.
15. Using a 3/4" open end wrench, re-install the fittings and
6" jumper tube into the newly installed SuperChamber™.
16. Repeat steps 3 through 15 on the opposite side.
17. Build air pressure on the truck to a minimum of 100 psi. Lift
axle and check fittings for leaks using soapy suds. Tighten
fittings if leaks found at the threaded joints.
18. Remove the wheel chocks from the drive tires.
IMPORTANT: Items from both sides should be in the return
container, two (2) sides illustrated in (Figure 4).
XL-PS20026SB-en-US · 2015-02-13 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF,
and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
2
Service Bulletin
Figure 5
RETURN CONTAINER COMPONENTS (FIGURE 5)
ITEM
DESCRIPTION
QTY
1
SuperChamber Assembly Left-Hand
1
2
SuperChamber™ Assembly Right-Hand
1
3
Lower Lift Bracket Assembly Left-Hand
1
4
Lower Lift Bracket Assembly Right-Hand
1
5
1/2" - 13 x 2.75 GR 5
4
6
3/4" - 10 Locknut
4
7
5/16" - 18 x 0.75 GR 8 with Lock Washer
2
8
Clevis Pin Assembly
2
9
3/4" Spacer Washer
2
10
1/2" - 13 Locknut
4
™
PLEASE CHECK ITEMS OFF AS THEY ARE PLACE INTO THE
RETURN CONTAINER
10
10
9
IMPORTANT: After completing the parts check list, remove
this page, fold along the dotted line and
attach to the return container with the
below shipping label visible. For assistance/
questions, please call 800-767-6967.
2
1
3
8
6
7
7
5
8
6
9
4
This program Expires December 31, 2015
Claim Number:
Include Labor Bill in Return Container.
Serial Number / VIN:
UPS Number: 26W139
SAF-HOLLAND, Inc.
1950 Industrial Blvd.
Muskegon MI, 49442
ATTENTION: Warranty
3
XL-PS20026SB-en-US · 2015-02-13 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF,
and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
SAF-HOLLAND Original Parts are the same quality components used
in the original component assembly.
SAF-HOLLAND Original Parts are tested and designed to provide
maximum performance and durability. Will-fits, look-alikes or, worse
yet, counterfeit parts will only limit the performance potential and
could possibly void SAF-HOLLAND’s warranty. Always be sure to spec
SAF-HOLLAND Original Parts when servicing your
SAF-HOLLAND product.
SAF-HOLLAND USA
·
888.396.6501
·
Fax 800.356.3929
SAF-HOLLAND CANADA
WESTERN CANADA
·
·
519.537.3494
604.574.7491
·
·
Fax 800.565.7753
Fax 604.574.0244
SAF-HOLLAND MEXICO
www.safholland.com.mx
SAF-HOLLAND USA, INC.
1950 Industrial Blvd., Muskegon, MI 49442
www.safholland.com
· 52.55.5362.8743 · Fax
52.55.5362.8743
XL-PS20026SB-en-US · 2015-02-13 · Amendments and Errors Reserved · © SAF-HOLLAND, Inc., SAF-HOLLAND, HOLLAND, SAF, and logos are trademarks of SAF-HOLLAND S.A., SAF-HOLLAND GmbH, and SAF-HOLLAND, Inc.
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TSB/Document ID: XL-PS20026SB
Replacement Service Bulletin Number:
MFR Communication Date: 2015-02-13
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: SUSPENSION
MFR Component System:
MFR Component Subsystem:
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