NHTSA ID Number: 10057308
Manufacturer Communication Number: 211407
TSB/Document Date: 2015-05-13
Summary
JETTA HYBRID
2012-2015: CUSTOMER COMPLAINTS OF ENGINE (LACKS)PERFORMANCE. CORROSION CAN CAUSE THE JOINT TO STICK OR BECOME SEIZED. *LJ
SB-10057308-3330
Technical Bulletin
Model
Year(s)
Eng. Code
Trans. Code(s)
VIN Range From
VIN Range To
Jetta Hybrid![]()
2012 - 2015
1.4L
All
All
All
(CNLA)
Condition
21 14 07 December 16, 2014 2038978
MIL ON, Turbocharger or Charge Pressure Actuator DTCs Stored in ECM Fault Memory
Customer states the engine lacks performance and the MIL is ON with one or more of the following fault codes:
DTC
Description
P2263
Turbocharger/compressor, system no performance,
malfunction
P2562
Position sender for charge pressure regulator,
electric fault
P2564
Position sender for charge pressure regulator,
signal too small
P334A
Charge pressure regulator, electric fault
P334B
Charge pressure regulator, mechanical fault
P0033
Air recirculation valve for turbocharger, electric fault
P0034
Air recirculation valve for turbocharger, short circuit
to earth
Technical Background
Corrosion at the pivot point of the wastegate rod and Charge Pressure Actuator rod can cause the joint to stick or
become seized.
Production Solution
As of CW15/14 the turbo is produced with a Charge Pressure Actuator rod with a higher chromium content to
decrease corrosion.
Page 1 of 4
© 2014 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Service
Procedure:
• Perform GFF and the corresponding test plan(s) for the fault code(s) found in the ECM.
1. If GFF identifies a part to be faulty other than the Charge Pressure Actuator, this TB does not apply.
2. If GFF identifies the Charge Pressure Actuator as the faulty component perform the following procedure.
• Replace the Charge Pressure Actuator (repair kit for control motor) see Repair Manual Group 21, Charge
Pressure Actuator –V465-, Removing and Installing in ELSA.
Note:
Removal of turbocharger is not necessary to complete this repair.
Turbo chargers replaced for these fault codes without GFF instruction will be debited.
• In addition to the installation of the Charge Pressure Actuator, the Charge Pressure Actuator connecting rod to
wastegate rod joint needs to be lubricated with Hot Screw Paste (G 052 112 A3).
• After installation of the new Charge Pressure Actuator perform the basic settings per GFF.
Page 2 of 4
© 2014 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Warranty
To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and
1)
Procedures Manual
Model(s)
Year(s)
Eng. Code(s)
Trans. Code(s)
VIN Range From
VIN Range To
Jetta Hybrid![]()
2012 - 2015
1.4L
All
All
All
(CNLA)
SAGA Coding
Claim Type:
Use applicable Claim Type
1)
Damage
Service Number:
HST
Damage Location
(Depends on Service No.)
--
Use applicable when
indicated in ElsaWeb
(L/R)
Code
2164
0040
Parts Manufacturer
Jetta Hybrid![]()
3ME
Labor Operation : Charge Battery
3)
27068950 = 10 TU
Labor Operation : Install Repair Kit for Control
Motor (includes lubricating connecting rod
connections)
3)
21645599 = 50 TU
Causal Part:
04E 198 725 E
Diagnostic Time
GFF Time expenditure
01500000 = 50 TU max.
Road Test
01210002 = 10 TU
2)
4)
YES
YES
01210004 = 10 TU
Technical Diagnosis
01320000 = 00 TU max.
NO
Claim Comment: Input “As per Technical Bulletin 2038978” in comment section of Warranty Claim.
1)
Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only
Page 3 of 4
© 2014 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
2)
Code per warranty vendor code policy.
3)
Labor Time Units (TUs) are subject to change with ELSA updates.
4)
Documentation required per Warranty Policies and Procedures Manual.
Required Parts and Tools
Part No:
Part Description
Quantity
04E 198 725 E
Repair Kit for Control Motor
(Charge Pressure Actuator)
1
G 052112A3
Hot Screw Paste
0.6
Tool Description
Tool No:
Midtronics Battery Tester/Charger
InCharge 940 (INC-940)
or
GRX3000VAS
VAS Diagnostic Tool
VAS 6150/X & VAS 6160/X with:
ODIS Service with current online updates
T40265
Chain Tensioner Locking Tool
Additional Information
All part and service references provided in this Technical Bulletin are subject to change and/or removal.
Always check with your Parts Dept. and Repair Manuals for the latest information.
Page 4 of 4
© 2014 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
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TSB/Document ID: 211407
Replacement Service Bulletin Number:
MFR Communication Date: 2014-12-16
MFR Internal Campaign ID/Software Version:
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