SB-10055822-3298

Technical Service Information
TSI–14-12-03
Date: APRIL 2014
Subject File: ENGINE
Subject: Turbo Oil Supply Tube Retrofit
Model: ProStar® 122, ProStar® 113, WorkStar®, CAT®, TranStar®, PayStar®, LoneStar®
Engine Family: MaxxForce® 11 & 13 (EPA 10)
Engine Family: 2013 MaxxForce® HD-OBD
Engine Family: N13

DESCRIPTION
This procedure provides instructions on how to install the updated turbocharger oil supply tube and T-fitting. It
also provides instructions on how to reroute certain coolant hoses that may interfere with the routing of the new
turbocharger oil supply tube. There are outlined instructions for each different vehicle model and configuration.
Select the appropriate routing and clipping section for the vehicle being repaired.

PARTS INFORMATION
Table 1.

Engine Parts
Part Number

Quantity

3018397C91

Tube, Assy Turbo Oil Supply

1

2512772C91

Fitting, Oil Tube

1

62917010831

Spacer (If required)

1

Stud Bolt (If required)

1

1819245C1
Table 2.

Description

ProStar® 122 Routing & Clipping Kit
Part Number
2513145C91

495967R1 (Obtain Locally)

Description
®

Quantity

ProStar 122, Heater Hose Routing Kit

1

Bolt, Carriage

1

© 2014 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.

1

PARTS INFORMATION (CONT.)
Table 3.

2513145C91 Kit Contents
Part Number

Quantity

Saddle

4

31082R1

Nut

2

31054R1

Bolt

2

299615C1

Clamp, Cushioned

2

306132C1

Tie Strap

8

3666881C1

Swivel Saddle

1

31046R1

Bolt

1

31081R1

Nut

1

Clamp

1

Nut

1

L2643486

Hose (1900 mm)

1

584067C1

Conduit (1900 mm)

1

3948245C1

Spin Huck Saddle

2

3535872C1

Clamp

2

3821016C1

3919779C1
120377

Table 4.

Description

ProStar® 113, CAT®, TranStar®, and PayStar® Routing & Clipping Parts
Part Number

Description

Quantity

3666881C1 (Obtain Locally)

Swivel Saddle

1

306132C1 (Obtain Locally)

Tie Straps

2

Table 5. TranStar®, WorkStar®, and PayStar® (SCR Equipped Vehicles with Manual Transmission)
Routing & Clipping Parts
Part Number
4037501C1
Table 6.

Description
Spacer, DEF Coolant Supply

Quantity
1

TranStar® (SCR Equipped Vehicles with Automatic Transmission) Routing & Clipping Parts
Part Number

Description

Quantity

3996883C3

Hose, Rubber

1

3996910C3

Hose, Silicone (Do Not Order Unless Vehicle Is
Equipped with Silicone Hoses)

1

TSI–14-12-03

2

SERVICE PROCEDURE
WARNING: Park vehicle on hard flat surface, turn the engine off, set the parking brake, and
install wheel chocks to prevent the vehicle from moving in both directions. Failure to comply may
result in property damage, personal injury, and / or death.

WARNING: If the vehicle must be raised, do not work under the vehicle supported only by
jacks. Jacks can slip or fall over, potentially resulting in property damage, personal injury, and / or
death.

WARNING: Always wear safe eye protection when performing vehicle maintenance. Failure
to comply may result in personal injury and / or death.

WARNING: Keep flames or sparks away from vehicle and do not smoke while servicing the
vehicle’s batteries. Batteries expel explosive gases. Failure to comply may result in property
damage, personal injury, and / or death.

WARNING: Remove the ground cable from the negative terminal of the battery box before
disconnecting any electrical components. Always connect the ground cable last. Failure to comply
may result in property damage, personal injury, and / or death.

NOTE: It is recommended the technician read these instructions thoroughly prior to performing this
procedure.

3

TSI–14-12-03

TURBOCHARGER OIL SUPPLY TUBE
NOTE: The oil supply tube is a ONE TIME USE ONLY item and must be replaced if damaged or removed.
The T-fitting and adapter fitting are reusable and only need to be installed per these instructions the first
time.

Figure 1.

Old Style Turbocharger Oil Supply Tube.
1. Turbocharger oil supply tube

CAUTION: The oil supply tube must not be reused or damage to equipment will occur. If oil supply
tube will not come out of the high-pressure turbocharger due to seizure, cut the oil supply tube into
two pieces and leave the line in the high-pressure turbocharger for ease of removal, then discard
oil supply tube.

1. Bring vehicle into shop and park on flat surface.
2. Shift transmission to Park or Neutral, set parking brake, and install wheel chocks.
3. Unlatch and open hood.
4. Remove right side inner fender.
5. Remove air intake and pipe.
6. Remove CAC pipe from high-pressure charge air cooler and high-pressure turbo outlet elbow.
7. Remove high pressure turbo outlet elbow from high-pressure turbocharger.
8. Remove air inlet duct from low-pressure turbocharger.

TSI–14-12-03

4

TURBOCHARGER OIL SUPPLY TUBE (CONT.)
NOTE: Save two M6 X 16 bolts for reuse.
9. Remove and discard turbocharger oil supply tube (Figure 1, Item 1).

Figure 2.

Turbocharger Oil Supply Line Male Stud Fitting.
1. Turbocharger oil supply tube male stud fitting

10. Remove and discard turbocharger oil supply tube male stud fitting (Figure 2, Item 1).

5

TSI–14-12-03

TURBOCHARGER OIL SUPPLY TUBE (CONT.)

Figure 3.

Oil Supply Tube Hex Socket Plug.
1. Oil supply tube hex socket plug

11. Install oil supply tube hex socket plug (Figure 3, Item 1) into oil supply inlet port in block. Using torque
wrench, tighten socket plug to 52 lb-ft (70 N•m).

TSI–14-12-03

6

TURBOCHARGER OIL SUPPLY TUBE (CONT.)

Figure 4.

Engine Oil Pressure (EOP) Sensor.
1. EOP sensor connector
2. EOP sensor

12. Disconnect connector (Figure 4, Item 1) from EOP sensor (Figure 4, Item 2).
13. Remove EOP sensor and gasket, and save for reuse.

7

TSI–14-12-03

TURBOCHARGER OIL SUPPLY TUBE (CONT.)

Figure 5.

Adapter Assembly Fitting.
1. M6 bolt
2. Adapter assembly fitting

14. Remove M6 bolt (Figure 5, Item 1) from heater return tube and discard.
NOTE: Install adapter fitting with the two O-rings facing out towards the operator.
15. Install adapter assembly fitting (Figure 5, Item 2). Using torque wrench, tighten fitting to 52 lb-ft (70 N•m).

TSI–14-12-03

8

TURBOCHARGER OIL SUPPLY TUBE (CONT.)

Figure 6.

M6 Stud Bolt.
1. M6 stud bolt
2. Adapter assembly fitting

16. Install M6 stud bolt (Figure 6, Item 1). Using torque wrench, tighten stud bolt to 10 lb-ft (13 N•m).
17. Using P-80®, lubricate adapter fitting (Figure 6, Item 2).

9

TSI–14-12-03

TURBOCHARGER OIL SUPPLY TUBE (CONT.)

Figure 7.

Oil Supply T-fitting.
1. Oil supply T-fitting
2. M6 stud bolt

18. Slide oil supply T-fitting (Figure 7, Item 1) over adapter assembly fitting and M6 stud bolt (Figure 7, Item 2).

TSI–14-12-03

10

TURBOCHARGER OIL SUPPLY TUBE (CONT.)

Figure 8.

Install Oil Supply T-fitting.
1. Oil supply T-fitting
1. M6 nut

19. Install M6 nut (Figure 8, Item 2) to oil supply T-fitting (Figure 8, Item 1). Using torque wrench, tighten
nut to 10 lb-ft (13 N•m).

11

TSI–14-12-03

TURBOCHARGER OIL SUPPLY TUBE (CONT.)

Figure 9.

Turbo Oil Supply Tube Position.
1.
2.
3.
4.

Turbo oil supply tube
Oil supply T-fitting
Turbo oil supply tube bracket
Heater and cooler line bracket (2)

20. Remove M8 bolt from heater and cooler line brackets (Figure 9, Item 4) and discard.
NOTE: Do not tighten any bolts or flare nuts at this time.
NOTE: If repairing a ProStar® 122, disconnect sleeper heater return hose from lower radiator hose and
maneuver out of chassis before continuing.
21. Align turbo oil supply tube (Figure 9, Item 1) with oil supply T-fitting (Figure 9, Item 2) and turbocharger oil
supply openings.
22. Loosely install turbo oil supply tube flare nut end onto oil supply T-fitting.
23. Position turbo oil supply tube bracket (Figure 9, Item 3) BETWEEN heater and cooler line brackets (Figure
9, Item 4).