NHTSA ID Number: 10054635
Manufacturer Communication Number: SIM-11-04-13
TSB/Document Date: 2014-02-11
Summary
MINI
: TENSIONER SPRING FORCE COULD BE TOO LOW AND SEVERITY OF WEAR CAN CAUSE RATTLING NOISE WHEN IDLING OR STARTING COLD ENGINE, AND TIMING CHAIN INTERNAL TOLERANCES IS NOT CONSISTENT. MODEL R55, R56, R57. NO YEARS LISTED. *PE UPDATED 3/14/14. *PE
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SI M11 04 13
Engine
SB-10054635-2047
January 2014
Technical Service
This Service Information bulletin supersedes SI B11 04 13 dated November 2013
PERFORM THE PROCEDURE OUTLINED IN THIS SERVICE INFORMATION ON
ALL AFFECTED VEHICLES BEFORE CUSTOMER DELIVERY OR THE NEXT TIME
THEY ARE IN THE SHOP FOR MAINTENANCE OR REPAIRS.
designates changes to this revision
SUBJECT
Service Action: N14 Engine Check Timing Chain Tensioner and Timing Chain
MODEL
R55
R56
R57
With the N14 engine
SITUATION
The timing chain tensioner applies pre-tension to the timing chain guide rail mechanism. In some
cases, the tensioner spring force may be too low. Depending on the severity of the wear, it may lead
to a rattling noise when starting the engine cold or when the engine is idling.
CAUSE
The timing chain tensioner internal tolerances are not consistent.
AFFECTED VEHICLES
This Service Action affects certain MINI
models equipped with the N14 engine, produced from
11/2006 to 5/2009.
First check the B-pillar Service Action label for code number 61.
If code number 61 has been punched out, the campaign has already been performed and no
further action is necessary.
Vehicles which require this Service Action to be completed will show it as “Open” when
checked either in the "Service Menu" of DCSnet (Dealer Communication System) or with the Key
Reader.
PROCEDURE
Inspecting the Chain Tensioner:
1. The timing chain tensioner will need to be inspected before removal. The timing chain
tensioner is visible from above, inside the engine compartment, between the intake tube and
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air filter housing. One of the following timing chain tensioners may be installed. Do not
remove the timing chain tensioner for the inspection.
Item 1: Protruding boss – Not OK
Item 3: Drilled head – OK
Item 2: Flat head, no markings, no holes, no machined
edge – Not OK
Item 4: Machined edge in
head – OK
2.
If the engine is fitted with a timing chain tensioner that has a drilled head (item 3) or has
a machined head (item 4), do not replace the timing chain tensioner. No further repairs are
needed. If the chain tensioner has a protruding boss (item 1) or a flat head (item 2), proceed
to step 3.
3. Remove the right-hand wheel arch trim to access the crankshaft central bolt.
4. Disconnect the battery and remove the ignition coils and spark plugs. Turn the engine in
clockwise direction by hand to move the flywheel approximately 90° before TDC. Rotating
the engine counterclockwise may cause an incorrect measurement.
5. Install the locating pin (Special
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Tool 11 9 590) to lock the
position of the engine.
Note:
Do not remove the cylinder
head cover! Do not install the
camshaft locking tool during
this procedure. To achieve an
accurate measurement, the
camshafts need to rotate.
Remove the chain tensioner and collect the residual
oil with a shop towel.
6. Fit the chain tensioner (Special
Tool 11 9 340) without the
seal ring and with the lock nut
loose. Pretension the chain
tensioner with Special Tool 00
9 250 to 0.6 Nm. Fingertighten the M10 lock nut on
Special Tool 11 9 340.
Note:
Gently turn Special Tool 00 9 250
while applying the torque. Quickly
rotating the tool will provide an
inaccurate measurement result.
7. Remove chain tensioner
Special Tool 11 9 340 from the
engine, with the lock nut still
tight. Measure the distance
(A), as described in the
illustration.
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8. If distance A is less than 68 mm, replace the chain tensioner with sealing ring P/N 11 31 4
609 482 (refer to parts list A).
9. If distance A is 68 mm or greater, replace the components below, found in the Timing Chain
Repair Kit P/N 11 31 8 623 601 (refer to parts list B):
Timing chain tensioner
Sealing ring
Guide rail
Tensioner rail
Sliding rail
Sprocket on the crankshaft
Bearing bolts for the tensioner and guide rails
Refer to Repair Instruction 11 31 051, “Replacing timing chain N14.”
During the replacement of the timing chain module (guide rails), inspect for missing or broken
parts. If portions of or the entire guide rail(s) are missing, it is very likely these component
fragments have migrated into the engine oil pan.
In this case, remove the engine oil pan to retrieve the component fragments and replace the engine
oil and filter.
Note: If the engine oil service is showing “Recommended” or “Due,” reset the CBS data.
Refer to Repair Instruction 11 13 000, “Removing and installing, sealing or replacing oil pan
(N14).” (Refer to parts list B and C.)
Do not replace the front crankshaft hub seal unless it is found to be leaking or damaged.
Refer to the EPC for additional onetime-use parts as required, e.g., gaskets, seals, bolts, etc.
Do not replace the hydraulic valve lifters (HVA), intake camshaft VANOS adjustment unit,
or the exhaust camshaft sprocket for this repair. Refer to the Warranty section of this
bulletin for more details.
PARTS INFORMATION
Parts List A
Part Number
Description
Quantity
11 31 4 609 482
Chain tensioner with seal ring
1
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Parts List B
Part Number
Description
Quantity
11 31 8 623 601
Timing chain repair kit (includes timing chain
tensioner and seal ring)
1
Parts List C
Removing and Installing Engine Oil Pan
Part Number
Description
Quantity
11 42 7 622 446
Set oil-filter element
1
Part Number
Description
Quantity
83 19 0 404 517
Loctite 5970 liquid sealer - 50ml
1
07 51 0 143 829
5
and, claim in sublet
LABEL INSTRUCTIONS
This Service Action has been assigned code number
61. After the vehicle has been checked and/or
corrected, obtain a label (MD20–064) and:
A. Emboss your MINI
dealer warranty number in
the middle of the label (1);
B. Punch out code number 61 (2), printed on the
label; and
C. Affix the label to the B-pillar as shown.
If the vehicle already has a label from a previous Campaign, affix the new label next to the old one.
Do not affix one label on top of another one, because a number from an underlying label could
appear in the punched-out hole of the new label.
WARRANTY INFORMATION
The repair described in this bulletin is covered under warranty regardless of time or mileage.
Reimbursement for this Service Action will be via normal claim entry utilizing the following
information.
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Defect Code:
00 11 08 03 00
Main Work
Labor Operation:
Labor Allowance:
Description:
00 61 055
Refer to KSD2
Checking chain tensioner
Refer to KSD2
Checking chain tensioner, replacing
chain tensioner and checking timing
chain
Refer to KSD2
Checking and replacing timing chain
tensioner and timing chain
or
00 61 056
or
00 61 057
or
00 61 120
Refer to KSD2
Checking and replacing timing chain
tensioner, timing chain and removing
and installing/sealing engine oil pan to
remove fragments when necessary
The labor operation codes above are Main labor operations. If you are using a Main labor code for
another repair, use the appropriate Plus code labor operation below.
Plus Work (Vehicle already in the workshop)
Labor Operation:
Labor Allowance:
Description:
00 61 689
Refer to KSD2
Checking chain tensioner
Refer to KSD2
Checking chain tensioner, replacing
chain tensioner, and checking timing
chain
Refer to KSD2
Checking and replacing timing chain
tensioner and timing chain
or
00 61 690
or
00 61 691
or
00 61 855
Refer to KSD2
Checking and replacing timing chain
tensioner, timing chain and removing
and installing/sealing engine oil pan to
remove fragments when necessary
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Sublet
Sublet Code 4
Reimbursement for repair-related
See sublet reimbursement
materials (Part numbers not eligible for
calculation below
claim submission)
Sublet reimbursement calculation for claiming used quantities of repair-related materials:
MINI
part numbers (including the engine oil and Loctite 5970) at dealer net plus handling; or
Other materials not available through MINI
and obtained locally at cost plus 20 percent.
Enter the material cost in sublet and itemize the amount in the claim comment section.
Other Repair
Please review the vehicle’s DCSnet Warranty Vehicle Inquiry and the Key Reader/ISPA Light
application’s information to determine if the Service Action outlined in SI M11 05 13 (Defect Code
00 11 17 03 00) also applies.
MINI
Maintenance Program
For vehicles with an active maintenance program:
When the engine oil and filter are replaced in conjunction with removing and installing the engine
oil pan, and the engine oil service is showing “Recommended” or “Due,” reset the CBS data and
claim as follows:
Defect Code:
85 99 05 01 MP
Main Work
Labor Operation:
Labor Allowance:
Description:
00 00 105
Refer to KSD2
Service – standard scope
Claim comment
Engine oil and filter replaced with removal and installation of the oil pan as part of the N14 Engine
Check Timing Chain Tensioner and Timing Chain Service Action.
Plus Work
Claim the Plus code labor operation: 00 61 855 for:
Checking and replacing the timing chain tensioner, timing chain and removing and
installing/sealing the engine oil pan to remove fragments when necessary, when this work is
performed.
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[ Copyright ©2014 BMW of North America, Inc. ]
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TSB/Document ID: SIM-11-04-13
Replacement Service Bulletin Number: SIM-11-04-13-A
MFR Communication Date: 2014-01-01
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE
MFR Component System:
MFR Component Subsystem:
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