NHTSA ID Number: 10054632
Manufacturer Communication Number: IK-0700058
TSB/Document Date: 2014-02-11
Summary
IKNOW: THERE MAY BE COMPLAINTS OF AN ODOR PREVALENT INTO THE CAB OF THE VEHICLES. THERE IS NO VISIBLE LEAK. INSPECT THE TURBO PIPE FOR RUBBING. THE ENGINE MOUNTS AND PROPPER GAP MAY ALSO NEED TO BE INSPECTED. *JS
IK0700058 - Exhaust Leak Troubleshooting for 2010 Emission MF IBB Engines
Page 1 of 5
SB-10054632-5922
Countries:
CANADA, UNITED STATES,
PUERTO RICO
Document
ID:
IK0700058
Availability:
ISIS, FleetISIS
Revision:
1
Major System:
Created:
4/25/2013
Current
Language:
English
Last
Modified:
12/13/2013
Other
Languages:
NONE
Author:
Steve
Kueller
Viewed:
1887
Less Info
Hide Details
Copy Link
Coding Information
Copy Relative Link
Bookmark
Add to Favorites
Provide Feedback
View My Bookmarks
Helpful
Not Helpful
14
46
Title : Exhaust Leak Troubleshooting for 2010 Emission MF IBB Engines
Applies To : 2010 and later HD models
DESCRIPTION
Driver may complain of odor entering the cab but no leak path is visible.
TROUBLESHOOTING
• Visually inspect Turbo Pipe for rubbing frame, cab, crossmember or other objects. If signs of rubbing are present:
◦ Inspect engine mounts for excessive wear or cracking.
◦ Inspect propper gap at the lower washer
◾
Front Mount 0.050 (3/64+) inch nominal with a permissible range of 0.015 to 0.085 inch.
◾
Rear Mount 0.085 (5/64+) inch nominal with a permissible range of 0.015 to 0.155 inch.
Visually Inspect all pipe joints carefully for loose or missing clamps and signs of exhaust soot present. Note that 2010 pipes use a Marmon style
V band clamp design @ the joint between the intermediate pipe to the turbo pipe joint if so equipped rather than the prior Torca slot slip joint
design. This design also uses a gasket to seal the joint in most cases
Marmon Style Clamps
https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlID... 1/2/2014
IK0700058 - Exhaust Leak Troubleshooting for 2010 Emission MF IBB Engines
Page 2 of 5
• Visually Inspect all pipes for damage or visible cracks.
• Inspect to verify that the PDOC clamp is in place. If broken or missing it is very important to install the V-Band clamp listed in parts section.
• Carefully Inspect flexible section (bellows) for signs of soot as the bellows can crack internally and allow exhaust gases to escape.
◦
If there is a soot ring in the center of the bellows suspect that the bellows is cracked
◦
If heavy soot is present in center section of bellows suspect that the bellows is cracked
◦
If soot is only in weld area at either end of bellows suspect a pin hole or poor weld
Soot on Bellows section
https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlID... 1/2/2014
IK0700058 - Exhaust Leak Troubleshooting for 2010 Emission MF IBB Engines
Page 3 of 5
• Visually inspect the aftertreatment assembly for loose clamps, cracks or signs of leaks. There is a drain on the outlet can of horizintal
systems a small leak is normal at this position.
Horizontal assembly inspect clamps for leaks
Drain Hole located on outlet between clamps should point down.
https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlID... 1/2/2014
IK0700058 - Exhaust Leak Troubleshooting for 2010 Emission MF IBB Engines
•
Page 4 of 5
If no leaks are apparent it may be necessary to perform a stationary
regen using a service tool to find the leak. Perform OBFCT and check for leaks.
PARTS INFORMATION
Part #
3017638C1
3846392C1
Description
Qty.
Clamp V-Band
1
Gasket, Exhaust Pipe Flange
REPAIR PROCEDURE
Once leaks are verified repair accordingly.
•
If leak is found at Marmon Joints
◦ Remove clamp
◦ Inspect joint mounting flanges for damage. Replace any damaged part as necessary
◦ Inspect clamp for damage. Replace as required
◦ Install new gasket as required
◦ Connect mating flanges and install clamp over Marmon joint.
◦ Verify that bellows/flexible section of pipe is relaxed and alligned. If not loosen rear clamp at intermediate pipe
or inlet to the aftertreatment assebly and adjust the pipe so that the flex section is as straight as possible.
◦ Secure Clamps
•
If leaks are found on the turbo pipe at the flex section, weld areas or cracked the pipe will
need to be replaced.
◦
◦
◦
◦
Remove clamps from both ends of the pipe
Install replacement pipe and gaskets as needed secure the Marmon clamps over the joints
Verify the flex section is relaxed and the pipe is alligned
Secure the clamps
Flex pipe installed relaxed positioning:
https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlID... 1/2/2014
IK0700058 - Exhaust Leak Troubleshooting for 2010 Emission MF IBB Engines
Hide Details
Page 5 of 5
Feedback Information
Viewed:
1886
Helpful:
14
Not Helpful: 46
No Feedback Found
Copyright © 2014 Navistar
, Inc.
https://evalue.internationaldelivers.com/service_kb/DocTool/ArticleViewer.aspx?ControlID... 1/2/2014
- 6X better wear protection on critical engine parts than...
- 1.3X better sludge protection than industry standards*
- 3X Stronger against viscosity breakdown than leading full...
- Protection for 10,000 miles between oil changes
- Meets or exceeds the following specifications: API SP/SN...
- Formulated for engines with 75,000 miles or more, Valvoline...
- Delivers 20% better wear protection and 15% better sludge...
- Extra detergents safeguard against friction, corrosion and...
- Advanced friction-fighting additives help maximize...
- Provides performance benefits for high mileage, new and...
Last update on 2026-06-23 / Affiliate links / Images from Amazon Product Advertising API
If the PDF is very large, it may not load in the preview below.
Some older TSBs had multiple PDFs — visit the NHTSA Website to view all PDFs.
If the TSB PDF does not show, download or view it on the NHTSA Website.
Click on the (+) Plus Sign
Then Click on Associated Document(s)
Search NHTSA Database for Recalls
Search NHTSA Database for Vehicle Investigations
View Latest Vehicle Investigations
Search NHTSA Database for Vehicle Complaints
View Latest Vehicle Complaints
TSB/Document ID: IK-0700058
Replacement Service Bulletin Number:
MFR Communication Date: 2013-04-25
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
- [Notice] When you receive a used device, it may be a customer return resold by Amazon without inspection. You can exchange it for a new one through Amazon. As this situation is unavoidable, we sincerely apologize. For any issues, contacting us via Amazon's "Messages" is the best way. THINKSCAN 689BT Bidirectional Scan Tool Can Be Used Immediately After It is Turned On, Without Complicated Registration Process, Which is More Convenient & Quick.
- Full Bi-Directional Control & 3000+ Active Tests: Take control and test components like actuators, fuel injectors, relays, and cooling fans in real time. You’ll quickly see if the problem is in the part itself or the control module — saving you hours of guesswork and frustrating trial-and-error.
- Advanced ECU Coding Capabilities: Handle module matching and hidden feature activation with confidence. When you replace an ECU or want to customize settings, this obd2 scanner diagnostic bi directional tool gives you the professional-level capabilities you need without the dealership price tag.
- 34+ Useful Reset and Maintenance Functions: Complete everyday service tasks smoothly with a wide range of helpful reset and maintenance functions. Whether you’re keeping up with regular upkeep or tackling a specific job, this scanner makes maintenance simpler and less stressful for both DIYers and pros.
- Comprehensive Full System Diagnostics: Diagnose every major system — Engine, Transmission, ABS
, SRS, TPMS, and more — all in one place. Finally stop wondering if you’re missing something important; get the full picture and clear codes with ease.
Last update on 2026-07-02 / Affiliate links / Images from Amazon Product Advertising API
- Top Reasons to Choose the D7S OBD2 Scanner: XTOOL D7S car scan tool, an upgrade of XTOOL D7, offers comprehensive features for automotive technicians, workshops, and DIY enthusiasts 1. Upgraded Hardware: 2+64GB memory, rear camera, intuitive interface, foldable bracket 2. Complete Diagnostics: FCA Autoauth, OE-level all system scan, 39+ maintenance services, 4K+ bidirectional, CANFD/DoIP protocol 3. Advanced Capabilities: ECU c0ding, PMI functions 4. Wide Compatibility: Support 10,000+ models, covering 99% vehicle brands 5. Multi-language: Available in 22+ languages, No IP Restrictions 6. 3-Year Updates: Save 300 bucks on software updates for the latest features and optimizations
- 2026 Upgraded D7S Car Scanner Features: The newly 2026 D7S V2.0 scanner for car brings exciting features for advanced vehicle diagnostics and enhanced user experience 1. FCA AutoAuth: Now supports FCA SGW module for Chrysler, for Jeep, for Dodge (2018+), for Fiat (2017+), enabling faster vehicle communication without gateway restrictions 2. PMI (Offline ECU Pr0gramming): Allows for Ford, for Lincoln, and for Mazda ECU pr0gramming for new modules 3. Optimized Diagnostic Report 2.0: Personalized reports with logos and customer info for auto shops. Note: Compatibility varies by cars, please check before order
- 39+ Services/Resets/Adaptations/Relearns/Calibrations: XTOOL D7S full system car scanner diagnostic tool tackles 99% of common car issues through its 36+ special functions, including Oil Reset, EPB, SAS, BMS, Throttle Reset, Injector C0ding, ABS Bleed, TPMS Reset, Power Balance, etc and also covers specific-vehicle functions like Crank Sensor Relearn, ABS Initialization, Cylinder Power Balance, Fuel Trim Reset, Idle Relearn etc. This car diagnostic scanner enhances efficiency, making repairs and maintenance hassle-free. Tip: DO NOT for All vehicles, please check compatibility first
- Cost-effective ECU C0ding Scan Tool for Specific Brands: Enhance your vehicle's performance with XTOOL D7S! This obd2 scanner all systems bidirectional offers advanced capabilities at an affordable price, supports online for BMW, for Benz and offline for BENZ, for MIT, along with PMI functions for Ford, for Mazda, and for Lincoln. Ideal for technicians and DIY enthusiasts, this automotive scanner diagnostic tool optimizes vehicle performance and enhances the driving experience. Note: Not for all cars and modules, please send car VIN to check the compatibility before purchase
- OE All System Diagnostic & 8 Pids Graphing: XTOOL D7S is a comprehensive all system bi directional obd2 scanner that delivers dealer-level diagnostics, completely controlling over your vehicle’s performance and health. This automotive scan tool can read and clear DTCs, view live data and ECU information, retrieve freeze frames, and perform active tests and full obd2 functions. This bi-directional scan tool can can identify your vehicle's make, model, and year information with just one click and show up to 8 PIDs live data with options for CSV viewing, playback, and recording for in-depth analysis. It is easy-to-use for both professionals and beginners, helping pinpoint issues efficiently
Last update on 2026-06-30 / Affiliate links / Images from Amazon Product Advertising API
- 【✅Compared to BOSSCOMM IF742, IF745 Offers Full-System Diagnostics】The BOSSCOMM IF745 car diagnostic scanner is an upgraded model of IF742. In addition to supporting all OBD2 Code Reader functions and 6 reset options (ABS/EPB/SAS/BMS/Oil/Throttle), it expands diagnostics from 4 systems (Check Engine/ABS/SRS/Transmission) to vehicle All systems, including Steering, Suspension, and Body Electronics. This provides deeper, more comprehensive diagnostic capabilities.
- 【✨10 OBD2 Functions】The BOSSCOMM IF745 scan tool’s DTC Lookup instantly translates fault codes into user-friendly explanations, its I/M Readiness feature streamlines emissions testing with a single tap, and Freeze Frame lets you pinpoint the exact moment of a fault for in-depth root-cause diagnosis. Combined with a live data dashboard and advanced diagnostics (O2S, OBMon, EVAP), it delivers comprehensive insights for confident troubleshooting.
- 【✨Deep Diagnostics for All Vehicle System Modules】Beyond code reading/clearing and ECU information retrieval, our all-in-one data stream feature lets you inspect all current fault codes and their locations across the vehicle’s systems. This vehicle code reader helps you turn off dashboard warning lights and perform a comprehensive self-check of your car at home—no more back-and-forth trips to the repair shop or hefty inspection fees.
- 【✨6 Essential Resets: ABS Bleeding, Oil, EPB, SAS, Throttle, BMS】The BOSSCOMM IF745 obd2 scanner diagnostic tool swiftly purges air from brake lines to restore braking sensitivity, fine-tunes maintenance cycles to eliminate false alerts, resolves parking brake issues with one-click control, recalibrates steering sensors for stability, optimizes engine idling/acceleration for smoother performance, and deeply resets battery systems to extend lifespan and range via precise parameter adjustments.❗NOTE: Does NOT support bidirectional control, coding, or programming.
- 【✨10,000+ Car Models, AutoVIN, 13 Languages】The BOSSCOMM IF745 vehicle scanner diagnostic tool covers 73+ global car brands and offers support in 13 languages, making it perfect for DIYers, auto mechanics, or as a thoughtful gift. With a single-click AutoVIN feature, it instantly retrieves vehicle serial numbers, streamlining diagnostics for users globally. This adaptable tool balances user-friendliness with precision, catering to both personal and professional requirements.✅Unsure about compatibility? Compatibility will vary on vehicles' model and year, pls reach us via 📧 [email protected] 📧 before purchase.
Last update on 2026-07-02 / Affiliate links / Images from Amazon Product Advertising API
This product presentation was made with AAWP plugin.