NHTSA ID Number: 10054618
Manufacturer Communication Number: FSC-13M2
TSB/Document Date: 2014-02-11
Summary
DETROIT: ON SOME ENGINES, THE EGR DELTA PRESSURE SENSOR, WILL NEED TO BE REPLACED TO PREVENT FAILURE. MODEL EPA07/10 DD FOR FREIGHTLINER
, STERLING, WESTERN STAR
. NO YEARS LISTED. *PE
SB-10054618-3335
FIELD SERVICE CAMPAIGN
Subject: Field Service Campaign 13M2
EPA07/10 DD Engine EGR Delta Pressure Sensor Replacement
Defect Involved
Detroit Diesel has determined that some certified EPA07 and EPA10 DD engines
will require EGR Delta Pressure Sensor replacement. Replacement of the sensor
may prevent failures that may result in customer dissatisfaction.
The EGR Delta Pressure Sensor being REMOVED in this campaign is P/N:
A0061537928.
NOTICE:
Some engines may have already been upgraded to the new sensor during a
previous repair. Please be sure the sensor being removed is P/N: A0061537928.
Check the Detroit Diesel Warranty System to verify that Field Service Campaign
13M2 is still active for the engine.
The new sensor became effective with DD15 engine s/n 472903S0103639 and
DD13 engine s/n 471903S0103500, both built on November 2, 2011. Please note
that we do not build sequentially.
There are approximately 79,850 engines involved in this campaign.
Engines Involved
A list of engines located in your area of responsibility that require this correction
is attached.
Field Service Campaign Bulletin 13M2
Page Two
The table below gives descriptive information to help identify the affected units:
Model
Series
DD13
DD15
DD16
Model
Number
D471901
D471903
D471910
D471911
D471913
D471914
D471915
D471917
D472900
D472901
D472902
D472903
D472904
D472907
Model
Year
D473901
D473902
Inclusive Mfg. Date
(From) (To)
Descriptive
Information
2008
2009
2010
2011
May, 2008 to November 2,
2011
2007
2008
2009
2010
2011
January, 2007 to
November 2, 2011
All applications
2010
2011
June, 2009 to November 2,
2011
All applications
All applications
Owner Notification
Detroit Diesel will notify owners of equipment incorporating engines identified
with this field service campaign. A copy of the owner letter that will be used by
Detroit Diesel is enclosed with this field service campaign notice.
Distributor / Dealer Campaign Responsibility
Detroit Diesel Repair Facilities are to service all engines subject to this field
service campaign. Field Service Campaign 13M2 is to be performed at no charge
to owners on all affected engines under the engine warranty or prior to
September 23, 2014, under the provisions of this field service campaign.
Field Service Campaign Bulletin 13M2
Page Three
Please use the appropriate steps, noted below, for indicating that Field Service
Campaign 13M2 has been completed.
Freightliner
, Sterling, and Western Star
Trucks
Check the base label (Form WAR259) to see if Field Service Campaign
13M2 has been completed. The base label is usually located on the
passenger-side door about 30 cm (12 inches) below the door latch. If Field
Service Campaign 13M2 has been completed, no further work is needed. If
base label is not located on the passenger-side door, please affix label (Form
WAR259) 30 cm (12 inches) from the door latch.
Upon completion of Field Service Campaign 13M2, clean a spot on the base
label (Form WAR259), write the Field Service Campaign Number (13M2) on
a blank, black completion sticker (Form WAR261), and attach it to the base
label.
Ordering Information
1. If you do not have the appropriate Form or Labels (DDC_WAR 259,
DDC_WAR 260. DDC_WAR 261), they can be ordered from RR Donnelly by
going to www.DDCSN.com and clicking on Literature / Ordering Literature.
2. You can also fax in your order to (800) 773-1430 – ATTN: Jacqueline
3. Contact RR Donnelly at (800) 280-4520.
Parts Information
The sensor and other necessary parts to replace it are in service kit P/N:
A0001502525. This kit allows the EGR venturi pipe to be reused. Do not remove the
EGR venturi pipe from the engine.
Field Service Campaign Bulletin 13M2
Page Four
Corrective Procedure
1. Shut off engine and apply the parking brake, chock the wheels, disconnect
vehicle battery power, and perform any other applicable safety steps.
NOTICE:
Make sure the part number of the sensor being removed is P/N: A0061537928.
Do NOT remove sensor P/N: A4701530028.
2. Check the part number of the sensor currently installed on the engine.
Reference Figure 1.
a. If the part number is A4701530028, then no further work is needed,
update the door sticker to indicate that 13M2 is complete.
b. If the part number is A0061537928, then continue with sensor
replacement.
Figure 1 – EGR Delta Pressure Sensor Part Number Location
3. Replace the sensor with the new one in the service kit. Reference 18SP705
found in the kit.
Field Service Campaign Bulletin 13M2
Page Five
4. Step 6 in 18SP705 states to clean the EGR venturi pipe ports to ensure they
are not plugged. If the ports cannot be unplugged, the EGR venturi pipe can
be replaced by using existing service kits P/N: A0091537828 (DD15/16) or
P/N: A0091537728 (DD13).
NOTICE:
Note that we expect to see less than 1% of engines that will have severely
plugged EGR venturi pipe ports. Excess sales of the venturi pipe service kits will
be flagged for investigation.
5. Start the engine and verify the repairs.
Warranty Information (Choose only one box below that applies)
Use the table below for performing 13M2 installing kit A0001502525 per 18SP705
Claim Type:
Campaign:
Fault Type:
Primary Failed Part:
Labor:
Labor Code:
Parts Return:
01
13M2
ZZ
A0061537928
0.4 Hours
R13M2
NO
Use the table below for performing 13M2 only if the venturi pipe is severely
plugged and requires replacement using kit P/N: A0091537828 (DD15/16) or P/N:
A0091537728 (DD13).
Claim Type:
Campaign:
Fault Type:
Primary Failed Part:
Labor:
Labor Code:
Parts Return:
01
13M2
ZZ
A0061537928
0.6 Hours
R13M2A
NO
Field Service Campaign Bulletin 13M2
Page Six
Use the table below when the vehicle has the alert on for 13M2 but is found to
already have new style EGR delta P sensor P/N: A4701530028, requiring no repair.
Claim Type:
Campaign:
Fault Type:
Primary Failed Part:
Labor:
Labor Code:
Parts Return:
01
13M2
ZZ
A0061537928
0.1 Hours
R13M2B
NO
Please contact the Detroit™ Customer Support Center at 800-445-1980 or email
[email protected] if you have any questions.
DETROIT DIESEL
13400 Outer Drive West
Detroit, Michigan 48239-4001
BULLETIN
- 6X better wear protection on critical engine parts than...
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- Formulated for engines with 75,000 miles or more, Valvoline...
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TSB/Document ID: FSC-13M2
Replacement Service Bulletin Number:
MFR Communication Date: 2014-02-10
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING:ENGINE:DIESEL
MFR Component System:
MFR Component Subsystem:
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